TOHATSU MD 30B2 Service Manual page 9

Hous ng Ass'y ........................... 6-20
14) Inspection of Propeller Shaft Housing ... 6-22
15) Assembly of Propeller Shaft Housing ... 6-22
16) Disassembly of Propeller Shaft Ass'y ... 6-24
17) Inspection of Propeller Shaft Ass'y ... 6-25
18) Assembly of Propeller Shaft Ass'y ... 6-26
19) Remov ng Dr ve Shaft Ass'y ......... 6-27
20) Disassembly of Drive Shaft Ass'y ... 6-28
21) Inspect on of Dr ve Shaft ............ 6-28
22) Inspect on of P n on (B) Gear ...... 6-28
23) Assemb y of Dr ve Shaft Parts ...... 6-29
24) Removing Forward (A) Gear Ass'y ... 6-31
25) Disassembly of Forward Gear (A) Gear ... 6-31
26) Inspect on of Forward (A) Gear ... 6-32
27) Assembly of Forward (A) Gear Parts ... 6-32
28) D sassemb y of Gear Case ......... 6-34
29) Inspect on of Gear Case ............ 6-35
30) Assemb y of Gear Case Parts ...... 6-36
31) Measurement of P n on (B) Gear
He ght and Sh m Se ect on ......... 6-38
32) Measurement of Back Lash between
Forward (A) and P n on (B)
Gears and Sh m Se ect on ......... 6-40
33) Measurement of Back Lash between
P n on (B) and Reverse (C)
Gears and Sh m Se ect on ......... 6-44
34) Assemb y of Lower Un t Parts ...... 6-46
35) Assemb y of Pump Case ............ 6-47
36) Attach ng C utch Cam Ass'y ......... 6-48
37) Installing Propeller Shaft Housing Ass'y ... 6-49
38) Measurement of Prope er
Shaft P ay and Se ect on of
Washer Th ckness ..................... 6-49
39) Insta at on of Lower Un t ............ 6-50
7.Cowl, Bracket and
PTT Unit
1. Parts Layout .............................. 7-2
Dr ve Shaft Hous ng ........................ 7-2
Bracket Power Tr m and T t ............... 7-4
Power Tr m And T t ........................ 7-6
Bracket Manua T t ........................ 7-8
Manua T t .................................... 7-10
T er Hand e (F Type) ..................... 7-12
Bottom Cow (Motor Cover Lower) ...... 7-14
Sh ft ............................................. 7-16
Sw tch Box (F type) ........................ 7-18
Top Cow (Motor Cover Upper) ......... 7-19
2. Inspection Items ........................ 7-20
1) Inspect on of Thrott e Cab e ......... 7-20
2) Remov ng of T er Hand e ............ 7-20
3) Insta at on of T er Hand e ............ 7-22
4) Remov ng Bottom Cow ............... 7-24
5) Remov ng Dr ve Shaft Hous ng ...... 7-25
6) D sassemb y of
Dr ve Shaft Hous ng ..................... 7-26
7) Inspect on of Dr ve Shaft Hous ng ... 7-27
8) Assemb y of Dr ve Shaft
TLD D30/40/50B2 2013
Hous ng Parts ........................... 7-28
9) Assemb ng Rubber Mount ng ......... 7-31
10) Assemb ng Extens on Hous ng ... 7-32
11) Remov ng Steer ng Shaft Arm ...... 7-33
12) Insta ng Steer ng Shaft ............... 7-34
13) Remov ng PTT Un t/
Gas Shock Absorber .................. 7-35
14) D sassemb ng C amp Bracket ...... 7-36
15) Assemb ng C amp Bracket ......... 7-37
16) D sassemb ng t t mechan sm ...... 7-38
17) Assemb ng t t mechan sm ......... 7-39
18) Remov ng PTT Motor .................. 7-40
19) D sassemb ng PTT Motor ............ 7-41
20) Inspect on of PTT Motor ............ 7-42
21) Assemb ng PTT Motor Parts ...... 7-43
22) Remov ng PTT Pump
and Va ves .............................. 7-43
23) Inspect on of PTT Pump
and Va ves .............................. 7-44
24) Remov ng Reserver Tank ............ 7-44
25) Inspect on of T t Cy nder and
Reserve Tank ........................... 7-45
26) Insta at on of T er Hand e ......... 7-45
27) Insta at on of PTT Pump
and Motor ................................. 7-46
28) A r-Purg ng PTT Un t
(separated from outboard motor) ... 7-47
29) Insta at on of PTT Un t/
Gas Shock Absorber .................. 7-49
30) A r-Purg ng PTT Un t
( nsta ed on the outboard motor) ... 7-50
8.Electrical System
1. Special Tools .............................. 8-2
2. Parts Layout .............................. 8-3
E ectr c Parts (Starter Motor) ............ 8-3
3. Inspection Items ........................ 8-4
1) D sassemb y of Starter Motor ...... 8-4
2) Inspect on of Armature ............... 8-4
3) Inspect on of Brushes ............... 8-5
4) Inspect on of P n on .................. 8-5
5) Inspect on of Ign t on and spark ... 8-6
6) Inspect on of P ug Cap ............... 8-6
7) Inspect on of Ign t on Co s ......... 8-7
8) Inspect on of P ck Up Co
(Crank Pos t on Sensor) ............ 8-7
9) Inspect on of P ck Up Co A r Gap
10) Inspect on of A ternator ............... 8-8
11) Inspect on of Rect f er Comp ete ... 8-9
12) Inspection of Throttle Position Sensor ... 8-10
13) Inspection of Water Temperature Sensor 8-10
14) Inspect on of A r Injectors ............ 8-10
15) Inspect on of Fue Injectors ......... 8-11
16) Inspect on of MAT sensor (Man fo d
Temperature Sensor) (Opt on) ...... 8-11
17) Inspection of MAP Sensor (Manifold
Absolute Air Pressure Sensor) (Option) ... 8-11
18) Inspect on of Starter So eno d ...... 8-12
8-7
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