TOHATSU MD 30B2 Service Manual page 163

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6.
Inspection of Piston Pins
Measure piston pin outer diameter, and replace piston pin
if the outer diameter is over the limit.
Piston Pin Outer Diameter : Standard Value
17.00 mm (0.6693 in)
Measuring Locations :
D
and D
1
3
D
2
7.
Inspection of Piston Pin Clearance
Calculate piston pin clearance, and replace piston and
piston pin together if the clearance is over the limit.
Calculation of Piston Pin Clearance :
Piston Pin Hole Inner Diameter - Piston Pin
Outer Diameter
Standard Value :
– 0.007 - 0.003 mm (– 0.00028 - 0.00012 in)
Functional Limit :
0.020mm (0.00079 in)
Use the maximum values of piston pin hole
inner diameters and piston pin outer diameters
measured respectively.
TLD D30/40/50B2 2013
10 mm (0.394 in) from top end
and bottom end respectively
27.5 mm (1.083 in) from the end
10mm
D1
(0.394in)
D2
D3
10mm
(0.394in)
27.5mm
(1.083in)
5
5-41

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