TOHATSU MD 30B2 Service Manual page 10

19) Inspect on of O Leve Sensor ...... 8-12
20) Inspection of Fuel Feed Pump (FFP). ... 8-12
21) Inspect on of PTT So eno d ......... 8-13
22) Inspect on of PTT Sw tch ............ 8-14
9.Troubleshooting
1. Troubleshooting ........................ 9-2
Power Unit ................................. 9-14
State 1 Engine will not start or is
hard to start. ................................. 9-14
Ign t on System .............................. 9-16
Fue System ................................. 9-18
A r System .................................... 9-20
State 2 Full throttle engine revolution
speed is low, engine revolution
speed falls off, or engine stalls.
....................................... 9-22
Ign t on System .............................. 9-23
Fue System ................................. 9-24
Lubr cat on system ........................... 9-25
Coo ng System .............................. 9-26
State 3 Engine rotation is unstable or
surging occurs in low speed
range. .............................. 9-27
Ign t on System .............................. 9-28
Fue System ................................. 9-29
PTT Unit
State 1 PTT unit will not operate. ... 9-30
State 2 PTT is not capable of sustaining
outboard motor. .................. 9-31
2. Self-Diagnosis Function of TLDI
1) Terms related to self-diagnosis function
2) Operat on Procedure of Se f-D agnos s
Funct on .................................... 9-33
3) Warn ng Ind cat on L st • • •
D sp ay for abnorma t es dur ng
operat on .................................... 9-36
4) Operat ng Hour Ind cat on L st
(Se f D agnos s • Mode 2) ............ 9-38
5) Troub e Ind cat on L st
(Se f D agnos s • Mode 3) ............ 9-40
6) Resett ng TPS In t a Va ues ......... 9-44
10.Rigging
1. Service Information .................. 10-2
2. Service Data .............................. 10-2
1) Load L m t of Boat ..................... 10-2
2) Insta at on D mens ons ............... 10-2
3) C amp D mens ons ..................... 10-3
4) Hang ng Outboard Motor ............ 10-5
5) Insta at on of Outboard Motor ...... 10-5
3. Fuel System .............................. 10-6
1) Fue ....................................... 10-6
2) O .......................................... 10-6
3) E ectr c Fue Pump ..................... 10-6
4) Insta at on of Fue F ter ............ 10-6
5) Connect on of Fue Hose ............ 10-7
6) F ng Fue System .................. 10-7
viii
7) F ng O Tank ........................ 10-7
8) Pr m ng O Pump ..................... 10-8
4. Connections to
Outboard Motor ........................... 10-8
1) Steer ng Cab e ........................ 10-8
2) Drag L nk ................................. 10-9
3) Insta at on of Remote Contro Cab e
5. Lower Unit ................................. 10-13
1) Insta at on of Prope er ............... 10-13
6. Electric System ........................ 10-14
1) Battery Capac ty ........................ 10-14
2) Connect on of Battery Cab es ...... 10-14
3) Insta at on of Battery ( es) ......... 10-14
7. Accessories and Meters ............ 10-15
1) Accessor es. ........................... 10-15
2) Insta at on of Meters .................. 10-15
11.Wiring Diagram
TLDI Wire Harness Terminals
and Connections ........................... 11-2
Main Harness Diagram .................. 11-3
D40/50B2 EPTO, EPO, D30B2 EPTO
Electrical Circuit ................................. 11-5
D40/50B2 EFTO, EFO, D30B2 EFTO
Electrical Circuit ................................. 11-8
Electrical Wiring Assembling
Instruction Diagram -1 .................. 11-10
Electrical Wiring Assembling
Instruction Diagram -2 .................. 11-11
9-32 Completed Pre-Assembly ............... 11-12
9-32 Assembly Step -1 ........................... 11-12
Assembly Step -2 ........................... 11-12
Assembly Step -2 ........................... 11-12
Outboard Motor Installation Template ...... 11-13
INDEX
(Eng ne S de) ........................... 10-10
.............................. end of a vo ume
TLD D30/40/50B2 2013