Gearbox Inspection - BRP BOMBARDIER DS250 2006 Shop Manual

Section 03 ENGINE
Subsection 11 (GEARBOX)

GEARBOX INSPECTION

Check shift spindle for wear or damage.
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Check shift drum for wear or damage.
Push the contact pin. It must move freely and
remain in its housing.
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Check shift fork for bending, wear or other dam-
age. Measure as shown. Replace if damaged or
out of specifications.
106
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TYPICAL
A. Claw thickness
B. Bore diameter
SHIFT FORK
CLAW
CONDITION
THICKNESS
5.93 - 6.00 mm
New
(.233 - .236 in)
5.73 mm
Service limit
(.226 in) min.
Check also wear at shifting pin.
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Check shift fork shaft for bending, wear or other
damage. Measure diameter at 3 places. Replace
if damaged or out of specifications.
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BORE
DIAMETER
12.016 -
12.043 mm
(.4731 - .4741 in)
12.01 mm
(.473 in) max.
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