Brake Pads - BRP BOMBARDIER DS250 2006 Shop Manual

Section 09 BRAKING SYSTEM
Subsection 01 (FRONT AND REAR BRAKES)
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RH CALIPER SHOWN
1. Front caliper bolts
NOTE: If the caliper is not being removed from the
vehicle as during brake pad replacement, simply
hang the caliper with a piece of wire.
CAUTION: Do not let the caliper hang by the
hose and do not stretch or twist the hose.
If the caliper is being removed for replacement, re-
move bolt retaining the Banjo fitting and its seal-
ing washers. Remove the caliper from the vehicle
and discard sealing washers.
Catch spilled fluid with a rag. Attach the brake
hose in a position to prevent the fluid from flowing
out.
Rear Caliper
If the caliper is not being removed from the vehicle
as during brake pad replacement, unscrew caliper
bolts and hang the caliper with a piece of wire.
CAUTION: Do not let the caliper hang by the
hose and do not stretch or twist the hose.
If the caliper is being removed for replacement,
remove Banjo fitting and its sealing washers. Re-
move parking brake cable from caliper and un-
screw caliper bolts. Remove the caliper from the
vehicle and discard sealing washers.
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1. Parking brake cable
2. Caliper
3. Caliper bolts
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Inspection
Check piston for scratches, rust or other damages.
If so, replace caliper.
Check brake pads. Refer to BRAKE PAD further
in this section.
Installation
For the installation, reverse the removal proce-
dure, pay attention to the following details.
Use new sealing washers when installing Banjo
fitting retaining brake hose to caliper. Torque Ban-
jo fitting to 35 N•m (26 lbf•ft).
Install caliper in its original position. Torque caliper
bolt to 27 N•m (20 lbf•ft).
Refill and bleed the braking system.
Adjust parking brake (rear caliper). Refer to PARK-
ING BRAKE .
Check for leaks and make sure the brakes operate
normally before driving.

BRAKE PADS

Removal
Loosen pad pins.
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1. Pad pins
2. Caliper
Remove appropriate caliper.
above.
NOTE: For the rear caliper, screw parking brake
cable adjuster and loosen adjusting bolt before
working on caliper.
See procedure
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