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October 24, 2008
YEAR
MODEL
DS 450 EFI
2009
DS 450 EFI X™ xc
DS 450 EFI X™ mx

TABLE OF CONTENTS

IMPORTANT NOTICE ........................ 2
UNCRATING ................................... 3
PARTS TO BE INSTALLED ................... 3
Battery ............................................ 3
Vehicle Lock ...................................... 4
Accessory Installation ........................... 4
Vehicle Decals .................................... 4
FLUIDS.......................................... 4
General Guidelines............................... 4
Fuel ................................................ 5
Engine Oil ......................................... 5
Engine Coolant ................................... 6
Brake Fluid ........................................ 6
SET UP .......................................... 7
Tire Pressure...................................... 7
Brake Disk Cleanup .............................. 8
Protective Materials ............................. 8
Nerf Bars .......................................... 8
ADJUSTMENTS .............................. 8
General Guidelines............................... 8
Throttle Lever .................................... 8
Drive Chain ....................................... 8
Clutch Lever ...................................... 9
Gearshift Pedal ................................... 9
vbl2009-003 en DM
© Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Subject: Can-Am™ DS 450™ EFI
Predelivery Inspection
MODEL NUMBER
3F9A / 3F9B / 3F9C / 3F9D
Page
3G9A / 3G9B
3H9A / 3H9B
Suspension ...................................... 10
Brake Pedal and Lever .......................... 10
Parking Brake Lever ............................ 10
Rear Track Width ................................ 10
Caster ............................................ 10
Camber........................................... 11
B.U.D.S. Programming ......................... 11
ASSEMBLY INSPECTION .................. 12
FINAL INSPECTION ......................... 12
Vehicle Test Run................................. 12
Vehicle Cleaning................................. 13
Delivery to customer ........................... 13
TECHNICAL DATA ........................... 14
Specifications ................................... 14
2009-5
No.
CE MODEL
SERIAL
NUMBER
NUMBER
3F9F
---
All
3H9C
Page
1 / 19

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Summary of Contents for BRP Can-Am DS 450 EFI 2009

  • Page 1: Table Of Contents

    Clutch Lever ........9 Gearshift Pedal ........9 vbl2009-003 en DM 1 / 19 © Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
  • Page 2: Important Notice

    Due to late changes, there might be some differences between manufactured product and descriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation.
  • Page 3: Uncrating

    PARTS TO BE INSTALLED UNCRATING 9. Move vehicle out of the crate base. 10. Ensure that the crate includes the following WARNING items: Never stand at front or at rear of the vehicle All Models except CE while straps are being cut. ITEM DESCRIPTION First oil change kit...
  • Page 4: Vehicle Lock

    FLUIDS Vehicle Lock For the European Community models, a locking device is required to avoid vehicle from moving when needed. This locking device is located in- side a bag in the crate. Refer to the following pic- ture. Refer to the Operator's Guide for locking device operation procedure.
  • Page 5: Fuel

    FLUIDS Fuel Change engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever 1. Add fuel in the fuel reservoir. comes first) to maintain the DS 450 at the highest level of performance. Recommended Fuel Recommended Engine Oil Use Premium unleaded gasoline or gasohol con- taining less than 10% of ethanol or methanol,...
  • Page 6: Engine Coolant

    Cooling system must be filled with water and an- tifreeze solution (50% water, 50% antifreeze) or NOTICE Always use brake fluid meeting the with BRP premixed coolant (P/N 219 700 362). specification DOT 4 from a sealed container. Coolant Level Verification NOTICE To avoid serious damage to the brak- 1.
  • Page 7: Set Up

    SET UP NOTICE Be careful not to damage the di- aphragm while removing and installing han- dlebar reservoir caps. NOTICE Do not overfill brake fluid reservoir. Recommended Fluid Use GTLMA (DOT 4) (P/N 293 600 062) from a sealed container. Brake Lever Fluid Level Verification 1.
  • Page 8: Brake Disk Cleanup

    ADJUSTMENTS ADJUSTMENTS DS 450 X MX (ALL EXCEPT CE) TIRE PRESSURE General Guidelines 69 kPa 62 kPa MAXIMUM Up to All adjustments have already been performed (10 PSI) (9 PSI) 100 kg at factory, it is only necessary to validate them. 55 kPa 48 kPa (220 lb)
  • Page 9: Clutch Lever

    1. Clean the side surfaces of the chain with a dry cloth, do not brush chain. 1. Verify that clutch lever is properly adjusted as 2. Lubricate only with the BRP approved O-ring per the following specification. chain lubricant. CLUTCH LEVER ADJUSTMENT...
  • Page 10: Suspension

    ADJUSTMENTS vmo2008-018-013_b vmo2008-011-011_a 1. Parking brake lever LH SIDE OF VEHICLE 1. Gearshift pedal 2. Try pushing vehicle forward and backward. 3. If vehicle does not move, parking brake adjust- Suspension ment is correct. WARNING 4. If vehicle moves, release parking brake lever and adjust it.
  • Page 11: Camber

    ADJUSTMENTS When a higher caster angle is set, the knuckles tend more to bring the front wheels to a straight line than with a lower angle. Also, when a higher caster angle is set, a greater force is required to steer the vehicle than with a lower angle.
  • Page 12: Assembly Inspection

    FINAL INSPECTION Ending a B.U.D.S. Session 1. Click on FAULT tab and check if there are active faults. – If so, service vehicle then clear the faults in B.U.D.S. NOTICE After a problem has been solved, en- sure to clear the fault(s) in the ECM. This will properly reset the appropriate counter(s).
  • Page 13: Vehicle Cleaning

    BRP Vinyl & Plastic Cleaner (P/N 413 711 200). 4. Clean the entire vehicle, including metallic parts, with BRP Cleaner (P/N 293 110 001) (400 5. Painted parts which are damaged should be properly repainted to prevent rust.
  • Page 14: Technical Data

    TECHNICAL DATA TECHNICAL DATA Specifications DS 450/DS 450 X XC/ MODEL DS 450 X MX ENGINE BRP Rotax, 4-stroke. Double overhead Type camshaft engine, chain drive Number of cylinder Number of valves Displacement 449.3 cc (27.42 cu. in) Bore 97 mm (3.82 in) 60.8 mm (2.44 in)
  • Page 15 TECHNICAL DATA DS 450/DS 450 X XC/ MODEL DS 450 X MX ELECTRICAL Make Denso Magneto generator Type 250 W @ 6000 RPM Ignition type IDI (Inductive Digital Ignition) Ignition timing Not adjustable Engine RPM limiter 10 200 NGK (apply heat-sink paste P12 (P/N 420 897 Make 186) on spark plug threads) Spark plug...
  • Page 16 TECHNICAL DATA DS 450/DS 450 X XC/ MODEL DS 450 X MX SUSPENSION Type Independent suspension - double A-arm DS 450 Shock DS 450 X x c/ absorbers HPG (fully adjustable) Front DS 450 Xmx DS 450/ 241 mm (9.5 in) DS 450 X xc Travel DS 450 X mx...
  • Page 17 TECHNICAL DATA DS 450/DS 450 X XC/ MODEL DS 450 X MX WHEELS DS 450 10 x 5.5 Front 10 X 5 DS 450 X xc DS 450 X mx 10 X 5 9 x 8.5 DS 450 Size DS 450 X xc 9 x 8 Rear DS 450 X mx...
  • Page 18 TECHNICAL DATA DS 450/DS 450 X XC/ MODEL DS 450 X MX DIMENSION Overall length 1.83 m (72.1 in) 1.17 m (46.1 in) DS 450 Overall width DS 450 X xc 1.17 m to 1.27 m (46 to 50 in) 1.25 m (49.3 in) DS 450 X mx DS 450...
  • Page 19 FLUIDS Engine oil type XP-S SUMMER GRADE OIL (P/N 293 600 121) Ethylene-glycol/water mix (50% coolant, 50% Coolant distilled water). Use BRP premixed coolant or a coolant specially designed for aluminum engines. Type Premium unleaded gasoline Fuel Inside North America: (91 (RON + MON)/2)

This manual is also suitable for:

Can-am ds 450 efi x xc 2009Can-am ds 450 efi x mx 2009

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