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AlA CLEANER
··· ····· ···
···
····
······ ·····
··
·····
··
···
···
··· ...
..
...
....
·· ···3-6
AIR CLEANER
HOUSING .....
.....
..
......
..
...
....
...
..
....
...
······5-5
AlA CLEANER HOUSING DRAIN HOSE
····
··· ··3-8
ALTERNATOR CHARGING COIL
·· .. ··
···
··· ·· .... ··· .. · .. ··
····19-8
ALTERNATOR STATOR
·················
··
·· ·························
11 -8
ALTERNATORI
STARTER CLUTCH SPECIFICATIONS ...... ...
....
... ... .....
1-
"
ANGLE SENSOR······
···
···
··
·····
···
··· ············
······ ·····
···
·····
24-41
ASSIST
HEADLIGHT····
··
····· ·····
···
······
··
···
···
···········
····
···· 22-4
AUTOMATIC TRANSMISSION UNIT
AND CRANKSHAFT
...................................................
13-10
BATTERY .........
...
... ...
..
...
....
.
······
···
····
····
·························
19-6
BATTERY/CHARGING SYSTEM SPECIFICATIONS
···
1-13
BODY PANEL LOCATIONS ···
··
··· ··· ·····
··
··· ········ ·····
·····
··
··
2-3
BRAKE
FLUiD··
···
···· ··
.. ··
··
.. ····· ···
···
·· ····
·
.. ··
··
·· .. ······
··· ···
··
··3-20
BRAKE
FLUID
REPLACEMENT/AIR BLEEDING
.. · .. ·· ..
16-6
BRAKE
LIGHT
SWITCH
.... · .... ·· ...... · .... · .... · ........ ·· .. · ....
22-25
BRAKE LIGHT SWITCH (MAINTENANCE
)··
··
··· ·······
···3-21
BRAKE PAD/DISC ....
...
...
..
......
..
...
.. ...
...
..
...
.. ....
... .... ...
..
16-13
BRAKE PADS WEAR
··
··· ····
··
··
···
···
····
···· ····
······
···· ········ ···3-21
BRAKE
PEDAL· ..
·
.. ·· .. ·
....
·
....
··
.... · .. · ......
·
.. ··
·
.. ·· ..
··
..
·
.. · ....
16-27
BRAKE SYSTEM
..........................................................
3-22
BRAKE SYSTEM SPECIFICATIONS
·· ····
..
······ .. ··· .. · .. ····
1-12
CABLE
&
HARNESS ROUTING··
·· ···
··· ·····
·····
···
··
··· ···
··
··1 -24
CAMSHAFT INSTALLATION·····
·· ···
···
··
···
·····
···
···
··· ··· ····S-17
CAMSHAFT REMOVAL·
·· ···
···
·· ····· ···
··
···
···
·· ···
···
··
··· ···
··
··S-15
CARBURETOR ASSEMBLY
.... · .... · .. · .... · ........ · .... · .. · ......
5-13
CARBURETOR CHOKE
·· .. ··································· ···········
3-6
CARBURETOR
DISASSEMBLYII
NSPECTION
·····
·
.. ··· ..
·5-8
CARBURETOR HEATER ··
····
·· ······
·· ···
···
··
··· ···
··
····
········22·
11
CARBURETOR
HEATER
SWITCH ·······
··
···
·····
···
···
····· ·22-12
CARBURETOR
INSTALLATION
········ ·····
··
······ ·········· ..
·5-18
CARBURETOR REMOVAL
·············································
5-6
CASE BEARING REPLACEMENT
···· .. ····· ···
··
···
··
····· .. ··
17-24
CENTER MUD GUARD····
····
···· ····
·· ···
····
··
·····
··
··2-7
CENTRIFUGAL CLUTCH·
·· ···
·· ·····
·······
··
···
······
··
···
··
·· ···
···
10-9
CENTRIFUGAL CLUTCH SPECIFICATIONS ····
··
······
···
1-1 0
CHARGING SYSTEM INSPECTION
.. ··············· ······ ·····
19-7
COMBINATION
METER/
REAR VEHICLE SPEED SENSOR (VSS)
· ..
·
.. ···· .. ·· .. · ..
·22-13
COMPONENT
LOCATION
BATTERY/CHARGING SYSTEM
··
···
··
··· ···· ·····
··
·····
···
19·2
BRAKE SySTEM······· ···· ···
·· ·····
·· ···· ····
.. ··
····
·········· ·····
16-2
CENTRIFUGAL CLUTCH
············ .. ···························
10-2
ELECTRIC
POWER
STEERING
(EPS)
·····
···
··
···
··
.. ····
25-2
ELECTRIC STARTER ···
··
······
··
··
······
···
··
······
··
···
·· ···
··
···
21 -2
HONDAMATIC
··
······
··
···
·· ···
··· ····
··
·· ·····
··
······
···
··
··· ···· ···
24-2
IGNITION SYSTEM
..
···
·· ·········
·····
·········
··
············ ·····
20-2
LIGHTS/METERS/
SWITCHES
.................................
22-2
SELECTABLE
4WD
SYSTEM
·· ······
····
···
·····
··· ······
··
···
23-2
CONTROL MOTOR
·· ·····
···
······· ····
··· ···
··
··
··
·····
···
··· ···· ····24-43
COOLANT REPLACEMENT
··
··· ····
·· ···
··· ·········
·· ·····
··
··· ..
···6-5
COOLING SySTEM· ····· ·····
·····
···
··
·· ····
··
··
..
······
··
··
······· ····
3-16
COOLING SYSTEM FLOW PATTERN
...... · .... ·· ...... · .... · ..
6-2
COOLING SYSTEM SPECIFICATIONS
...
....
..
...
..
..
. ····
··1 -9
COOLING SYSTEM TESTING·
··
······
··
···
··
····
··6-4
CRANKCASE ASSEMBLY
··
···
···
···
····
····
··
··· ···
··
····
········13-16
CRANKCASE BEARING REPLACEMENT
.. ··· .... ··
··
.. ·· 13-13
CRANKCASE SEPARATION···
·· ········
···
··
··· ···
··
···
··
······
··
·13-8
CRANKSHAFT/
AUTOMATIC
TRANSMISSION
SPECIFICATIONS
···
·1
-1
1
CYLINDER COMPRESSiON
··
··· ····
·· ···
···
··
······
··
··8·6
CYLINDER
HEAD
ASSEMBLy··
···
··
·
..
· ..
··
··
·
..
··
..
...... · ....
·8-19
CYLINDER HEAD COVER
ASSEMBLY/
INST ALLA
nON
.... ...
...
..
..
.......
... ..... ... ....
..
.. ···
·· ·8-22
CYLINDER
HEAD
COVER
REMOVAU
DISASSEMBLY
.. ............ ................................ ........
··
····
··8-6
CYLINDER HEAD
DISASSEMBLY···
···
··
····
·····
··
····
····
····
··8-9
CYLINDER HEAD INSTALLATION
·· .... ·· .. · .......... · .. · ....
·8-20
28. INDEX
CYLINDER HEAD REMOVAL ...
..
CYLINDER
HEADNALVE/
........
.. ...
...
.
······
···
8-8
CAMSHAFT SPECiFiCATIONS·
··
.. ···· ····
·· .. · ..
·
.. · .... ·· .. · ..
1-10
CYLINDER/PISTON INSTALLATION
............................
9-9
CYLINDER/PISTON
REMOVAL
· .. ·········· .. ··· .. · .. ············ ..
9-5
CYLINDER/PISTON
SPECIFICATIONS
···
····
····
···
···
······ 1-10
DIFFERENTIAL
ASSEMBLy ······
··
····
·
····
··
····
··
··
·
17-27
DIFFERENTIAL DISASSEMBLY/INSPECTION ...
......
17-17
DIFFERENTIAL INSTALLATION
..
·
.. · .. · .... ·· .. · ............ ·
17-32
DIFFERENTIAL REMOVAL
····························
······
······
17-14
DIODE
.......................
...
... ....
...
...
·····
··
····
·· ··
21
·
13
DRIVE SHAFT BOOTS .. ··· ····
···
··
···
·
.. ····
··
···
··
····
·· ···
·3-17
DTC TROUBLESHOOTING
EPS
....
..
...
.. ...
...
..
..
...... .... ....
.....
...
..... ......
····
···· .. ··· .. ···
25-18
ELECTRIC STARTER SPECIFICATIONS
...
.. ........
......
.. 1-13
EMISSION CONTROL SYSTEMS
..
.....
..
····· ·····
··· ···
·1 ·49
ENGINE &
FRAME
TORGUE VALUES··· ···· ···· ·····
··· ···
·
1·
15
ENGINE CONTROL MODULE (ECM
) ..
...
..
......
.. ........
24-44
ENGINE COOLANT TEMPERATURE
(ECT)
SENSOR
· ........
· ..
.. · .... ·
..
· .. ·· .... · ...... · .... · ...... ·· ...... ·
22-21
ENGINE
GUARD············· ·····
····
··
···
··
·· ···
··
···· ···
·······
···
··
·····2-5
ENGINE
IDLE
SPEED····
··
··
···
·····
··
··
··
·· ··· ····· ········
··
···
·· ···
· 3-15
ENGINE
INSTALLATION···
..... .... ....
..
.....
..
....
.. ...
... 7-8
ENGINE OIL ......
..
.... .......
...... ...................
..
........ · .. ········
3-12
ENGINE OIL FILTER
·
..
.. ·· ...... · .. ·· ....
·
...... · ....
·
.. · .. · ...... ·····
3-15
ENGINE OI
L
TEMPERATURE
(EOT)
SENSOR·····
····
22-20
ENGINE
REMOVAL
......
..
...
.
.
............
....
.. ...
.. 7-4
EPS CONNECTOR
LOCATION
···· ···· ···
··
···
··
····
··
····25-4
EPS
ECU
REPLACEMENT .......
..
...
..
....
...
...
....
....
.........
25-37
ESP SHIFT
SWiTCH······
··
·
.. ·
.. ···
··· .. ·· .. · .. ·· .... · .. · .... · .... ···
24-38
EXHAUST SYSTEM
................................... ...
..
...
.....
.... 2·
15
FINAL DRIVE ASSEMBLY ······
···
···
··
······ ····· ···
····
··
····
··
·1S-18
FINAL DRIVE
DISASSEMBLYII
NSPECTION ..
...
... ...
.
18-10
FINAL DRIVE INSTALLATION
···
··
··· ···
·· .. ···
·
..
·
.. ·· .... · .. ·
18-21
FINAL DRIVE REMOVAL
..
·
.. · .... · .. ··· ...... · .... · .............. ···
18-9
FINAL GEAR CASE BEARING REPLACEMENT ····· ·· 1S-16
FlYWHEEUSTARTER CLUTCH·····
······
··
···
···
·11 -12
FRONT BRAKE CALIPER·········
··
···
··
·········· ···· ···
···
····
···
16-14
FRONT BRAKE MASTER CyLINDER
· .............. · .... · .. ···
16-8
FRONT BRAKE SWITCH
...
......
..................... .............
22-26
FRONT CARR IER
.......................................... ......
..... ... ... 2-9
FRONT CARRY
Pi
PE
······ .. ········· .. ·····
·····
··
······ ····
··
····
··
··
·
2-10
FRONT CRANKCASE COVER ······
··
··
········· ·······
··
··
.. ·· ..
·
10-5
FRONT DRIVE SHAFT
...
... .....
....
...
................ ...............
17-7
FRONT DRIVING MECHANISM SPECIFICATIONS
...
1-13
FRONT
FENDER
.............. .......
.......
.. .......
...
..
.....
..
.....
···· 2-
11
FRONT MUD GUARD··
··
···
·
······
··
···
··
·
....
·2-8
FRONT SHOCK ABSORBER ...
..
...
..
...... ....
..
.....
...
...
....
14-44
FRONT WHEEL·
··
··· ··· ····· ····
··
····
·· ··············· ········ .. ·······
14-14
FRONT WHEEL HUB
........... .........................
...
...
....
..
. 14-18
FRONT WHEEUSUSPENSION
/
STEERING SPECIFICATIONS ·· ····
··
······ ·····
··
·····
···
····
..
··
1-12
FUEL
GAUGE1FUEL
LEVEL SENSOR ·······
·
···
···
22-15
FUEL LINE·
··
·· ···· ·····
··
······ ····
··
··········
··
·······
·········· .. ···· .. ···
··3-5
FUEL SYSTEM SPEC IFICATIONS
...........
........
..
.... ....... ' ·9
FUEL
TANK
· .. · .... ·· ........ · .... ·
····· ··· ···· ····· ··· ····
··
····
·· ···
5-21
FUEL TANK COVER .... ··
..
··
··
·····
··
···
··
·· ···· ····
··
·· ····
··
····
·· ···
··2-6
GEAR POSITION SWITCH
· .. · .. ·· .... · .... · .... ·· .. · .. ···· .. ··· ··
24-37
GEARSHIFT LEVER KNOB
.....
...
....
..
..... 2-5
GEARSHIFT LEVER LINKAGE
··
··········· ····
.. · .. · .. · ...... · ..
12-15
GEARSHIFT LINKAGE
.. · ...... · ........ · .. · .. ·· .... · ..
· ..
····
···
·· ····
12-8
GENERAL SPECIFICATIONS
.... .....
....
..
.... .......
...
...
........
1-7
GENERAL
TROUBLESHOOTING INFORMATION
EPS ...
..
.... ......
..................................
...
..
.
···
······· ····· ···
·
25-8
GPS RECEIVER (GPS model
only)
······· ·······
22-23
HANDLEBAR
·
..
··
····
··
·······
·· ......
..
·
14-7
HANDLEBAR SWITCH ................................. .....
..
.... ..
22·
10
HEADLIGHT
..... .....
..
...
..
..
...
..
.....
..
..
..
.. .... .....
.. ...
··
···
···
····
22-5
HIGH ALTITUDE ADJUSTMENT (ex cept U
type)
..... 5-20
28-1
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