Download Print this page

Honda FourTrax Foreman Rubicon 2005 Service Manual page 230

Advertisement

ALTERNATOR/STARTER CLUTCH
Remove the wire grommet from the alternator
STATOR
The cover
(s tafor)
is
magnetically
attracted to the
flywheel, be careful
nor
to get anythmg
caught between
these parts when
installing
11-10
cover groove.
Remove the three bolts and alternator
stator
.
Inst
all the alternator stator onto the cover and
tighten the three
bolts.
TOROUE:
10 N-m
(1.0
kgf·m,
7
Ibf.ft)
Apply
sealant to the wire grommet
seating
groove
and install the grommet into the cover groove prop-
erly.
Apply locking agent to
the
ignition pulse generator
bolt threads.
Install the ignition pulse generator and tighten the
two bolts.
TORQUE
:
6 N'm (0.6
kgf·m,
4.3 IbUt)
Connect the ignition pulse generator connector.
ALTERNATOR COVER INSTALLATION
Install the
dowel
pins and a new
O-r
ing.
Check that
the
starter
reduction
gears are installed
in position.
Apply molybdenum oil solution to the starter
reduc-
tion
shaft journals.
Blow through the oil passage
in
the
alt
ernator cover
w ith compressed air.
Apply sealant to the wire grommet
seat
ing surface
and install the alternator cover.
Install the nine bolts with three new sealing washers
and tighten the bolts in a crisscross pattern in 2 or 3
steps.
The
location for the bolt with sealing washer
is
marked
"~
"
on the cover.
Coat a new o
i
l seal lips with oil and
install
it
into
the
alternator cover until it is fully seated.
cu
BOLTS
-",--;r
-
~""SEAUNG
WASHERS

Advertisement

loading