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Honda FourTrax Foreman Rubicon 2005 Service Manual page 234

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ALTERNATOR/STARTER CLUTCH
11-14
Apply
locking
agent to the starter clutch bolt
threads.
Install the
starter
clutch assembly onto the flywheel
and install
the
bolts.
Hold the flywheel
with
the special tool and tighten
the
bolts.
TOOL:
Flywheel holder
07725·
0040001
or
equivalent commer-
cially available in
U.S.A.
TORQUE:
30
N
'm
(3.1 kgf·m
,
22
Ibf.ft)
Install the starter driven gear wh
i
le turning
it
clock-
wise.
INSTALLATION
DRIVEN GEAR
solution
.
~
lubricate the needle bearing with molybdenum
oil
."
~~~~~~~~~~r~~~!l~
Install the washer and needle bearing onto the
crankshaft.
Clean any oil from the tapered portions of the
crank-
shaft
and flywheel.
Install the
woodruff
key into the crankshaft key
groove.
Install the flywheel/staner driven gear, aligning the
key
way
in the flywheel with the key
on
the
crank·
shaft.
Install the starter driven pulley aligning the bosses
with the grooves
in
the
crankshaft.
Apply
oil
to the driven pulley bolt threads and
seat·
ing surface,
and install the bolt.
Hold the
starter
driven pulley using the special tool
and
tighten the bolt.
TOOL:
Recoil pulley
holder
07SMB·HM70100
TORQUE:
108 N 'm
(11
.0 kgf·m
.
80 Ibf·tt)

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