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Honda FourTrax Foreman Rubicon 2005 Service Manual page 202

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CYLINDER/PISTON
CYLINDER INSTALLATION
Clean the gasket surfaces of the cylinder and
crank-
case
thoroughly.
being careful
not to damage
them,
and being careful not
to
allow
gasket material into
the
crankcase
.
Blow through
the oil
passage
(stud
bolt hole) in the
cylinder with compressed
air.
Install the
cam chain guide into
the
crankcase so
that
its
end rests
in
the
groove
properly
as
shown.
Install the dowel pins
and a
new gasket.
Apply engine oil
to the
cylinder
wall,
piston outer
surface
and piston
rings.
88 ClIreful not
10
Install
the
cylinder over
the
piston while
compress-
damage the P'Slon
ing the piston rings with your
fingers.
nngsandcylmder
Align
the
cam chain guide
bosses with the
grooves
wall.
in the cylinder properly to seats
the
cylinder onto
the
crankcase.
Tighten the cy/Iflder
Make
sure
that
the cylinder is
touched to the
crank-
bolts after Iflslal/Iflg
case evenly.
Install
and temporarily
tighten
the
four
rhe cy/Ifl<ier head
cylinder
bolts
cover
9-10

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