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Honda FourTrax Foreman Rubicon 2005 Service Manual page 372

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FRONT DRIVING MECHANISM
TROUBLESHOOTING
Consistent noise
during
cruising
Oille ... el too low
Foreign matter
contaminati
ng gear oil
Worn or damaged bearing
Worn or
damaged
ring gear and pinion gear
Deformed
ring
gear or
differential
case
Improper tooth contact between ring gear
and
pinion gear
Gear
noises
while running
Oil level too
low
Foreign
matter contaminating gear oil
Chipped or damaged gears
Improper tooth contact between
ring
gea
r
and
pinion
gear
Gear noise
while coasting
Chipped or damaged gears
Abnormal noises
when
turning
Worn or damaged ring gea
r
bearing
Worn or damaged face cams and cam followers
Worn or damaged d ifferential housing grooves
Worn cone spring or shim
Abnorm al noises at start or during
acceleration
Excessive backlash between
ring
gear and pinion
gear
Worn differential
spl
ines
Loose fasteners
Worn cone spring or shim
Oil
leak
Oil level too high
Clogged breather
Damaged seals
Loose case cover bolt
Overheating
Oi
l
level too low
Insufficient backlash between ring gear and pinion gear
17-6

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