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Honda FourTrax Foreman Rubicon 2005 Service Manual page 387

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Replace
the pinion shim with a thicker one
if
the
contact pattern is too high, toward the
face.
Replace the pinion shim with a thinner one if the
con tact
pattern
is too low, toward
the
flank.
Fifteen different
The
pattern will shift about 0.5
-
'.0 mm
(0.02 -
0.04
thickness
S'llms
are
in) when the thickness of
the
shim is changed by
available from rhe
0.12 mm
\0.005).
thinnest
11.64
mm}
shim to the thickest
/2,48 mm) shim
In
mcremems of
0.06
mm.
Pinion
g ea
r
s hims:
A:
(thi
n
nest):
1.64 mm (0.064
i n)
G:
(st
andard):
2.00 mm (0.079 in
)
0
:
(thickest
):
2.48 mm
(0.098
in)
See
page
17-28 for pinion shim replacement.
DIFFERENTIAL INSPECTION
Install
the inspection
tools
into
both sides of the
dif-
ferential.
TOOL:
Slip
to
rque inspect ion
too
l
07KMK·
HC50101
o
r
07KMK·HC5010A
(U.S.A
. only)
Hold the flat surface of the tool with a
vise.
Attach a torque wrench to the other
1001
and mea-
sure the limited slip torque.
STANDARD:
14
-
17
N-m
(1.45 - 1.75
kgf·m
,
10
-
13 IbUt)
SERVICE
LIMIT:
12
N·m
(1.2
kgf·m
,
9 Ib,·tt
)
If the slip
lorque
is out of specification, disassemble
the
differential
and perform the components inspec-
tion (page 17-22) since the differential may
be
faulty.
DIFFERENTIAL DISASSEMBLY
Remove the ten bolts, then
place
the differential
assembly
with
the
ring gear side
up.
FRONT DRIVING MECHANISM
TOO HIGH
:
PINION SHIM
FACE
FACE
.
~
"""
)
Drive side
Coast side
TOO
LOW:
PINION SHIM
FLANK
!
c7 ""
!
FLANK
Drive side
Coast side
iNSPEC:TlCINTOO
LS
BOLTS
RING GEAR
17-21

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