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Honda FourTrax Foreman Rubicon 2005 Service Manual page 244

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SUB·TRANSMISSION/GEARSHIFT LINKAGE
INSTALLATION
Install the oil joint collar.
Coat a new
O-ring
with oil and install
it
onto the
joint collar.
Install the dowel pins.
Make
sure
that the
washers are
installed
on the
countershaft and reverse idle shaft, and the shift
drum position is
neutral
as shown (gear
position
switch pin groove is in positioned
lengthwise).
Blow through the oil passages in
the rear crankcase
cover
with
compressed air.
Clean the crankcase
and
cover
mating
surfaces.
Apply liquid sealant to the mating surface of the
rear crankcase cover.
Install the
rear
crankcase cover and tighten the
eleven bolts in a crisscross
pattern
in 2 or 3 steps.
Install the following:
-
engine side cover stay
(page
10·9)
-
gear position switch (page 24-391
-
vehicle speed sensor (page 23-11)
-
starter
motor
(page 21-6)
-
starter reduction gears and shafts (page
11 -12)
-
alternator cover
(page
11-10)
-
engine
in
the frame (page 7-8)
GEARSHIFT LINKAGE
REMOVAL
Remove the following:
-
rear crankcase cover (page
12-6).
-
output shaft and
driven
gear from
the
crankcase.
-
shift fork shaft
-
shift forks
12-8
SHIFT FORK SHAFT

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