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SERVICE INFORMATION
GENERAL
FRONT DRIVING MECHANISM
•
Perform
the gear contact pattern and
backlash
inspection whenever you
replace
the
bearings, gears or gear
case.
The
extension lines from the gear engagement surfaces should intersect at one
point.
•
Protect the
gear case with a
shop
towel or soft jaws while holding
it
in vise.
Do
not damp
it
IcO tight
as
it
could damage
the
gear
case.
•
Replace
the ring
and pinion gears as a set.
•
Replace
the cam followers (12 pieces) as a set, and the cam
followers, face
cams,
differential housing
and cap as an
assembly if
the face
cam,
differential housing or
cap
is
faulty.
SPECIFICATIONS
Unit· mm
(in)
ITEM
STANDARD
SERVICE
LIMIT
Front
differ-
OifCapacity
I
After draining
185
em'
(6.3
US
OZ,
6.5 Imp azl
entiat
After
disas-
230
cm
J
(7.8 US
oz,
8.1 Imp
oz)
sembly
Recommended
oil
Hypoid
gear
oil
SAE
#80
Gear
backlash
0.05 - 0.25 (0.002
0.010)
0.4
(0.02)
I
Backlash
difference
0.2
(0.01
)
Slip torque
,.
17
N·m
0.45
1.75
kgf·m,
12
N'm
(1.2
10-13Ibf.ft)
kgf·m, 9 lbf.ft)
,
I
Face
cam-to-housing
distance
3.3
3.7
(0.
13
0.15)
3.310.13)
I
Differential ring
gear depth
6.55
6.65)0.258
0.262)
6.6
(0.26)
Cone spring
height
2.8
(0.11)
2.6
(0.10)
TORQUE VALUES
Upper
and
lower
arm
ball
joint
nut
Front
wheel
hub
nut
Differential
ring gear
bolt
Differential case cover 10 mm
bolt
Differential
case
cover
8 mm
bolt
Differential
case mounting
bolt
Differential case mounting
bracket
bolt
Differential
case
mounting
nut
Differential
case
mounti
ng nut
Final drive
clutch assembly
mounting bolt
Front
vehicle speed sensor
cover bolt
Clutch cover stay
bolt
Clutch cover bolt
Splash
guard
bolt
Tie-rod
ball
joint
nut
Front
wheel hub nut
('05
-
'07)
(After
'07
)
( 10mm)
(8
mm)
(10mm)
(8mm
)
29
N 'm (3.0 kgf·m
,
21
Ibf.ft)
78 N'm
(8.0 kg
f·m
,
58 Ibf.ft)
49 N 'm
(5.0
kgf·m, 36
Ibfft)
49
N'm
(5.0 kgf·m,
36Ibf.ft)
46.5
N·m (4.7 kgf·m
,
34
l
bf·ft)
25
N 'm
(2.6 kgf·m,
19 Ibf·ft)
44 N'm
(4.5
kgfm, 33 Ibf.ft)
22 N'm
(2.2 kgf.m,
16Ibf·ft)
44 N'm (4.5 kgf·m,
33
Ibf·ft)
22
N'm (2.
2 kgf·m,
16Ibf·ft)
25
N'm
(2.6 kgf·m,
19 Ibf·ft)
10
N'm
(1.0
kgf·m, 7Ibf·ft)
10
N'm (1.0 kgf.m, 7
Ibf·ft)
7
N·m (0.7
kgf·m, 5.1 Ibf.ft)
11 N'm
(1.1
kgf·m
,
8Ibf.ft)
54
N·m (5.5
kgf·m,
40 Ibf·ft)
78
N'
m
(8.0 kgf.m, 58 Ibf.ft)
Castle nut
Castle
nut
Special
bolt:
replace
with a new
on.
Apply
locking
agent to
the
threads
Apply locking agent to
the threads
Apply
locking
agent to the threads
Lock
nut:
replace
with a new one
ALOC
bolt:
replace
with a
new
on.
ALOC
bolt: replace
with a new
on.
Lock
nut:
replace
with a
new
one
Castle
nut
17-3
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