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Honda FourTrax Foreman Rubicon 2005 Service Manual page 272

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CRANKSHAFT
I
AUTOMATIC TRANSMISSION
CRANKCASE ASSEMBLY
Be careful
nor
to
In/erfere the front
crankcase with the
automstlc
transmlSSIOi1 unit
13-16
Clean the front and rear crankcase mating surfaces
thoroughly. being careful not to damage
them.
..r~
Blow through the
oil
passage in the rear crankcase
with compressed
air.
Install the bearing inner race onto the crankshaft
with the
flange
side facing in.
Apply engine oil to
new
O'
rings
and install them
into the grooves in the rBar
crankcase.
Apply liquid sealant to the mating surface of the
crankcase.
Install the two dowel
pins.
Install the
front
crankcase over the
fear
crankcase.
Install the twelve front crankcase bolts and tighten
them
in a crisscross panern in 2 or 3
steps.
Install the five rear crankcase bolts and tighten them
in a crisscross pattern in
2
or
3
steps.
Install the dowel
pi
n and primary driven
gear.
Apply engine oil to the driven gear bolt threads and
seating
surface,
and install them.
Temporarily
install the clutch drum and the gear
holder.
TOOL:
Gear
holder,
2.5
07724-0010100
or
07724-001A100
(U.S.A.
only)
Tighten the four driven gear bolts in a crisscross
pattern in
2
or
3
steps.
TORQUE:
17 N·m
"
.7
kgf·m.
12
Ibf.ftl
BOLT

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