Honda FourTrax Foreman Rubicon 2005 Service Manual page 235

Loosen the starter driven pulley bolt, and remove
the pulley holder, bolt and pulley.
Check the starter mot or shaft bearing .
Replace the bearing if the inner race does not turn
smoothly, quietly, or if the outer race fits loosely in
the alternator cover.
To replace the bearing:
Heat the alternator cover and remove the bearing
using the special tools.
TOOLS:
Bearing remo\ler shaft, 10 mm
Bearing remo\ler head, 10 mm
Remo\ler weight
0793&GEOOI00
07936-GE00200
07741-0010201 or
07936-371020A or
07936-3710200
(U.S.A . only)
Be sure to press
Drive a new bea ring in the cover using the special
the bearing in
tools.
evenly and flush
with the
surfsce
TOOLS :
Driver
Attachment, 24
x
26 mm
Pilot, 10 mm
07749-0010000
07746-0010700
07746-0040100
Apply molybdenum oil solution to the reduction
gear teeth , shaft journals and gear A shaft .
Install the following:
- starter reduction shaft
- starter reduction gear C and washer
- starter reduction gear A and shaft
- alternator cover (page 11 - 10 )
ALTERNATOR/STARTER CLUTCH
GEAR C
11-15