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Honda FourTrax Foreman Rubicon 2005 Service Manual page 353

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Note rhe installanon
directIOn of the pad
spring.
ASSEMBLY
CALIPER
PISTON
BRAKE PADS
CALIPER PIN BOOT
PISTON
SEAL
BRACKET PIN
DUST SEAL
BRACKET
PIN
BOOT
Replace the dust seal and piston seal with a new
one.
Be
sure that each part is
free
from dust or dirt
before reassembly.
Coat a new piston seal with clean brake
fluid.
Coat a new
dust
seal with silicone
grease.
Install the piston seal and
dust
seal into the groove
of the caliper
body.
Coat the caliper piston with clean brake
fluid
and
install
it
into
the
caliper cylinder with its closed ends
facing the caliper.
Install the pad spring onto the
cal
iper bracket.
Replace the caliper and bracket pin
boots
if they are
worn,
deteriorated or damaged.
Apply silicone grease to the
boots
inner surface.
Install the boots and caliper
bracket.
I
PISTON
CALIPER BRACKET
BRAKE SYSTEM
CALIPER
PIN
CALIPER BODY
PISTON
SEAL
PAD SPRING
~
BOOTS
16-17

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