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Honda FourTrax Foreman Rubicon 2005 Service Manual page 397

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' t
IS Important to
turn the pinIOn gear
while
tlf}htenrng
The
bolts
If the
nng
gear shim
is
too
thick, the gears
WIll
lock after
only light
tlghtemng
Apply locking
agent to
the threads
of the two
10
mm
bolts.
Install
the
bolts
and tighten
them
in
seve
ral
steps
until
the
cover evenly
touches the
gear
case. Then,
whi le
rotating
the
pinion
gear,
tighten the bolts to
the
specified
torque in a
crisscross
pattern in
sev-
eral
steps.
TORQUE
:
10
mm
bolt:
'05
-
'07:
49 N'm (5.0
kgf·
m,
36 Ihf·h
)
After
'07:
46.5
N'
m (4.7 kgf·m
.
34Ibf.ft
)
8 mm
bolt:
25 N'm (2.6
kgf·
m,
19
Ibf.ftJ
Make
sure
that the gear assembly
rota les
smoothly
without binding.
PROPELLER SHAFT ASSEMBLY
PINION JOINT
SEAL RUBBER
.....
15-89)
Apply
molybdenum
disulfide
grease
to
th
e seal
rub-
bers.
Apply
5
-
B g of
molybdenum
disulfide grease to the
propeller shaft joint
splines.
Set
the
spring
and propeller
shaft joint
onto
the pro-
peller
shaft.
Install
the
boot over the propeller
shaft
joint
while
compressing the spring
.
Install the boot band
into the boot
groove.
FRONT DRIVING MECHANISM
PRYING
POINT
8mm
TS
CASE COVER
PRYING POINT
SEAL RUBBER
.....
.....
PROPELLER SHAFT JOINT
15
-
89)
RUBBERS
.....
15- 8 91
BOOTS
.L
_ _ _
~
/~
SPRING
PROPELLER
SHAFT JOINT
BOOT BAND
BOOT
PROPELLER SHAFT
JOINT
17-31

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