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Honda FourTrax Foreman Rubicon 2005 Service Manual page 278

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FRONT WHEEL/SUSPENSION/STEERING
SERVICE INFORMATION
GENERAL
A
jack
or other support is required
t
o support the
vehicle.
Adjust toe
whenever
the tie-rod, knuckle
or
steering
shaft
are replaced or
removed {page 3-26).
Do not twist or bend
the
brake hose and pipe
when
serving.
Use genuine Honda replacement bolts and nuts for all suspension pivots and mounting points.
Refer
to 16-3 for brake
system
inf
ormation.
Refer to
22-10
for handlebar
switch inspection.
For
electric
power steering
(EPS)
service
(page
25-8).
EPS model only: Perform the Torque Sensor Initialization when you service the following
components (page
25-
13).
MAINTENANCE lOCATION
REPLACEMENT
Cables and
I
;
;
,~
'PS
unit
SPECIFICATIONS
pres-
sure
TORQUE VALUES
Handlebar lower holder nut
Front
wheel
nut
Front wheel hub nut
Front brake disc plate bolt
Shock
absor
ber mounting nut
Upper arm pivot nut
Lower arm pivot nut
I
I
.
Upper and lower arm ball joint nut
Brake hose clamp
bolt
Tie-rod ball joint nut
Assist headlight case mounting nut
Steering shaft end nut
Steering shaft
holder
bolt
Front master
cylinder
holder bolt
;
EPS unit
output shaft
nut
(EPS
model)
EPS unit mounting bolt
(EPS
model)
EPS unit mounting nut
(EPS
model)
EPS unit steering shaft flange bolt
(E
PS
model)
EPS motor flange bolt
(EPS
model
)
14-4
INITIALIZE
INITIALIZE
INITIALIZE
:~:~i
I I
~
INITIA
INITIA LIZE
" ;rIA
I I
39 N'm
(4.0
kgf·m,
29
Ibf·tt)
64 N'm
(6.5
kgf·m, 47 Ibf·tt)
78 N'm
(8.0
kgf·m, 58 Ibf·ft)
42 N'm (4.3 kgf-m, 31 Ibf.ft)
44 N'm
(4.5
kgf·m,
33
Ibf·tt)
34 N'm (3.5 kgf·m, 25 Ibf.ft)
44 N'm (4.5 kgf·m, 33 Ibf.ft)
29
N'm
(3.0
kgf·m, 21 fbf.ft)
12 N·m
(1.2
kgf·m, 9 fbf·ft)
54 N'm
(5.5
kgf·m, 40 fbf·tt)
25
N'm (2.6 kgf·m, 19 fbf.ft)
108 N·m
(11.0
kgf-m, 80 fbf·ft)
32 N·m
(3.3
kgf·m, 24 fbf·ftl
12 N'm
(1.2
kgf·m, 9 Ibf·tt)
108 N'm (11.0 kgf·m, 80 fbf.tt)
22 N'm (2.2 kgf·m, 16 fbf·tt)
22 N·m
(2.2
kgf·m, 16 fbf-tt)
60 N'm
(6.1
kgf·m,44 fbf·ft)
20 N·m (2.0 kg
f·m,
15 fbf·tt)
NONE
Lock nut: replace with a new one
Castle nut
ALOC bolt: replace with a new one
Lock nut: replace with a new one
Lock nut: replace with a new one
Lock nut: replace with a new one
Castle nut
Lock nut: replace
with
a new one
Lock nut: replace
with
a new
one.
ALOC bolt: replace with a new one.

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