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Set the water
p
ump bypass
hose
properly
(page
1-24).
Al
ign the index lines on
the front
cover and motor
case.
Install the
set plates and new O-rings onto the
motor case bo
lts.
Install the motor case
bolts
and
tighten
them.
INSTALLATION
Coat a new
C-ring
with engine oil and install
it
into
the
starter motor groove.
Apply molybdenum oil solution to the starter motor
shaft splines.
Install
the
starter
motor
into the rear crankcase
cover with
the
two mounting
bolts
and ground
cable,
and
tig
hten the
mounting bolts.
Install
the
starter motor cable and nut onto the
motor terminal
and
tighten the nut securely.
Install the
rubber
cap over
the
starter motor termi-
nal properly.
Install the right eng ine side cover and tighten the
two bolts.
Connect the battery negative
H
cable.
Inst
all
the
following:
-
recoil
starter cover (page 2-4)
-
seat (page 2-4)
ELECTRIC STARTER
INDEX LINES
BOLTS/SET PLATES
21-11
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