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Honda FourTrax Foreman Rubicon 2005 Service Manual page 346

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BRAKE SYSTEM
When Ins/alitng rhe
cups,
do
no
/
a/low
the /Ips /0
rum
inSide out
Remove the master
piston,
primary
cup, spring
and
oil seal.
INSPECTION
Check the
piston boot,
primary cup and
secondary
cup
for fatigue
or
damage.
Measure the master
cylinder
1.0.
SERVICE
LIMIT:
14.055 mm (0.5533
in)
Measure
the
master
cylinder
piston 0.0.
SERVICE
LIMIT:
13.945
mm
(0.5490
in)
ASSEMBLY
Keep
the piston,
cups,
spring, snap
ring and
boot
as a set; do
not
substitute individual
parts.
Coat all
parts
with clean brake
fluid before
assem-
bly
.
Install the
secondary cup into
the master piston
groove.
Install the primary
cup
onto the tip
of
the
spring.
Install the spring/primary
cup
and master piston
into the
master
cylinder
.
Install the
oil seal.
Make sure the snap
Install the snap
ring
using
the
special
tool.
ring
IS
firmly seared
In
rhe groove
TOOL:
Sna
p ring
pliers
07914-SASOOO1
16-10
PISTON
SECONDARY
CUP
I
OIL SEAL
SPRING
I
PISTON
A
PRIMARY
CUP
. .
SECONDARY
CUP
SNAP
RING PLIERS
RING

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