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Honda FourTrax Foreman Rubicon 2005 Service Manual page 415

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Install the special tools onto the pinion gear shaft
and gear case.
TOOLS:
Pinion puller base
Puller shaft
07HMC·MM80'10 or
07HMC-MM80'1A
(U
.S.A.
only)
07931-ME40000 or
0793,-ME4010B and
0193,-HB3020A
(U.S.A. only)
Pull the pinion gear assembly out
of
the gear case.
PINION GEAR BEARING/SHIM
REPLACEMENT
Pull the pinion gear bearing from the shaft with a
commercially available beari ng puller.
Remove the pinion gear shim.
Install the shim and bearing onto the pinion gear.
When the gear set. ring gear bearing, and/or gear
case has been replaced, use a 2.00 mm (O.79 in)
thick shim for
i
nitial reference.
Drive the bearing with the marking side facing up.
TOOLS;
Driver,
40 mm 1 .0
.
Attachment, 30 mm
1.0.
07746·0030100
07746·0030300
REAR DRIVING MECHANISM
PULLER SHAFT
PUllLE R BASE
PINION GEAR
BEARING
SHIM
ATTACHMENT
18-15

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