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GENERAL INFORMATION
l
OCATION
Engine
coolant
temperature
(EeT)
sensor
threads
Oil
tank mating
surfaces
Alternatorfignition pulse generator wire grommet
seating groove
Front
crankcase cover
mating
surface
Rear
crankcase cover
mating
surface
MATERIAL
liquid
sealant
REMARKS
00
not apply
to the
sensor
head_
Crankcase
mating surface ""-_________ _
---'L _
_______
~
____________
_
FRAME
LOCATION
MATER1A~
L::;;;=1=;=:::_;:_:R
~
E
~
-Mi.lAARRiK
KiS'---
Steering shaft bushing inner
surf;"~'~
e
-----------1h-
Urea
based
multi-
Apply 2
-
3
9
Front
shock absorber
lower
bearing
(,05,
'06)
purpose grease
Front
shock absorber
lower dust
seal
lips
with extreme
Rear
shock absorber lower
bearing
('05,
'06)
pressure
(exam-
Rear
shock absorber
lower
dust seal
lips
pie: EXCELITE
EP2
manufac-
tured
by
KYOOO
YUSHI,
Japan,
Shell stamina
EP2)
or equiva-
ccC<,,~~~~~o------+_~I.~n~t~~~
t--Sub - transmission
tie
-rod,
A
sliding surface
Multi-purpose
Sub
-
transmission
tie
-rod,
B
sliding surface
grease
(Shell
Steering shah
bushing
inner surface
Alvania EP2
or
Rear
brake pedal pivot
equivalent)
Apply2-3g
I
box
pivot
slidin:>gLS
~
"~rl~'~'~e'__
_ _ _ _ _ _
__+~=~===--+_------------
I ends (lever side)
Multi purpose
Throttle cable adjuster
threads (lever
side)
grease
(NlGI
#2)
Throttle lever
pivot
and dust seal lips
Rear
(parking) brake lever
pivot
Parking
lock
arm pivot (screw)
Steering shah dust seal
lips
Steering shaft end
nut
threads
Knuckle
outer
dust
seal lips
Knuckle
inner dust seal lips (inner and side
lips)
Rear brake
cam
dust
seal lips
Rear brake
cam sliding surface
Rear brake
anchor pin-to-brake shoe
contact
area
Rear brake
cam-to-brake shoe
contact
area
Rear brake drum
cover
dust
seal
lips
(inner
and
side
lips)
Rear brake pedal pivot
dust seal lips
Rear brake
cable (pedal and
lever) ends
Rear brake
panel
O-ring
Rear
brake
panel dust
seal lips
Front
differential case oil seal lips and O-rings
leh rear
axle
housing dust
seal lips and
O-ring (final gear
case)
Rear final
gear case oil seal lips
(ring
gear
and
pinion
joint)
and
O-ring
(pinion gear, filler cap and swingarm)
Front wheel
hub
dust
seal
lips
Rear
wheel hub dust seal
lips
Gearshift
lever
linkage arm
pivot bolt
groove
Gearshift lever
linkage
ball joints
Swingarm pivot bearing
Swingarm pivot dust seal
lips
Swingarm pivot
bearing grease
holder
1-22
('05,
'06)
('05, '06)
(,05, '06)
lithium based
grease (Shell
6459)
or equiva-
lent
Fill
up
2.5
- 3 9
per each
seal
Apply
0.2 - 0.3
9
Apply 0.2
-
0.3 9
Apply
0.2 - 0.3
9
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