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Honda FourTrax Foreman Rubicon 2005 Service Manual page 395

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Keep dust and dirt
our of the
differential housing.
Install
the
final clutch assembly onto the
differential.
Install and tighten the
new
three
bolts.
TORQUE:
25
N'
m (2.6
kgf·m.
19
IbUt)
DIFFERENTIAL ASSEMBLY
Install the face cam into
the differential
housing.
Install the
six cam
followers A
(rib) and six
cam
fol
-
lowers B (flat) into
th
e specified grooves in
the
housing
by
two and two
as
shown.
Install the face cam onto
the
cam followers.
Measure
the
depth
of the ring gear (page 17-22) and
the
height of
th
e
housing-la-cam
(page
17-23),
and
record
them.
Calculat
e the shim thickness using the equation
below.
The
correct
shi
m is nearly this dimension.
A=B-C
-
1.Bmm
A: New
shim
thickness
B: Recorded ring
gear
depth
C: Recorded
face
cam
height
Select
the
shim and install it onto
the
face cam
.
Differential
shims:
A
:
1.3 mm (0.051 in)
B:
1.4 mm (0.055 in)
c:
1.5 mm (0.059 in)
0
:
1.6 mm (0.063 in)
E: 1.7 mm (0.067 in)
F:
1.8
mm
(0.071 in)
G:
1.9 mm (0.075 in)
Install
the cone spring with
the
cancaved side
facing
up
(ring gear side).
Install the ring gear.
FRONT ORIVING MECHANISM
TS
FINAL CLUTCH ASSEMBLY
CAM
HOUSING
FACE CAM
SIDE CONE SPRING
GEAR
17-29

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