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Honda FourTrax Foreman Rubicon 2005 Service Manual page 249

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SUB-TRANSMISSION/GEARSHIFT LINKAGE
INSPECTION
CQUNTERSHAFT
Check
the
gear dogs and teeth for abnormal wear
or
damage.
Measu
r
e
the gear
LD.
SERVICE
LIMIT: D.,
R
.•
l.
:
28.07 mm 11.105 in)
Check
the
gear
bushings
for scratches or
damage.
Measu
r
e the
gear
bushing
0 .0
.
SERVICE
LIMIT:
D.lR.lL.
:
27.93
mm (1
.100
in)
Calculate
the
gear-To-bushing
clearance.
SERVICE
LIMIT: D.,
R.. l.:
0.10 mm
{O.004 inl
Measure the gear bushing
1.
0
.
SERVICE
LIMIT:
D.lR.:
25.04 mm (0.986 in)
Check the
countershaft
for
abnormal wear
or
dam-
age.
Check
the
gear shifter
for
smooth operation.
Check
the
shifter groove and gear dogs
for
abnor-
mal wear or damage.
REVERSE IDLE GEAR
Check the
reverse idle
gear
and shaft fo
r abnormal
wear
or damage.
Measure the
gear
1.0.
SERVICE
LIMIT:
14.04 mm (0.553
in)
Measure Ihe shaft
O.D.
SERVICE
LIMIT:
13.93 mm
(0.548
in)
Calculate
the gear-la-shaft
clearance.
SERVICE
LIMIT:
0.10 mm (0.004
in)
12-13

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