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Honda FourTrax Foreman Rubicon 2005 Service Manual page 167

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Coat new O-rings with grease and install it onto the
pivot bolt.
Apply tacking agent to the pivot bolt threads.
Apply grease to the pivot
bolt
groove and install
the
washer, linkage
lever
and pivot
bolt.
Tighten the
pivot bolt.
TORQUE:
27
N·m
(2.8 kgf·m
,
20
Ibf.ft)
ENGINE REMOVALIINSTALLATION
Place
the boot
band
over the propeller shaft.
Install a
new
stopper
ring
into the groove in
the pro-
:II
<Tn,',""
peller shaft.
Apply
5-8
9 of molybdenum disulfide grease
to the
pinion joint splines of
the front
differential.
Install the propeller shaft into the
pinion joint.
align-
ing the joint and shaft splines until the stopper
ri
ng
seats
in
the groove.
Make
sure
that
the
stopper
ring
is seated properly
by pulling on
the
propeller shaft lightly.
Install the boot over
the
pinion joint
securely
and
the boot bands into
the
boot groove.
Install
a
new O-ring onto the
output shaft groove.
Apply molybdenum
disulfide
grease
to the
output
shaft splines.
Install
the propeller
shaft joint over the output shaft,
aligning the output shaft and joint splines.
Move
the front differential forward, align
the
mounting points and install
th
e
spacer (upper side;
between the right
side of
the differential
and frame).
10 mm bolts and a
new
nut.
Install the mounting bracket, 8 mm bolts and nut.
Tighten
the
10
mm
bolt
and nut.
TORQUE:
44 N·m (4.5 kgf·m
,
33
Ibf·ft
)
Tighten the
8 mm
bolts and
nut.
TORQUE:
22
N·m
(2.2 kgf·m
,
16
Ibf·ft
)
7-11

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