Honda FourTrax Foreman Rubicon 2005 Service Manual page 452

ELECTRIC STARTER
Install the brushes into the brush holder.
Install the insulator onto the terminal bolt.
TERMINAL BOLT
BRUSH HOLDE'"
Install the brush holder assembly into the rear cover
by aligning the tab of the holder with the groove in
the rear cover.
Install the following:
- new O-ring
- insulator washers
- washer
- nut
The COIl may be
Install the armature into the motor case while hold-
damaged
If
the ing the armature tightly to keep the magnet of the
:1!:1
magnel pulls the
case from pulling the armature against it.
armature agamst
the case.
21-10
Install a new seal ring onto the motor case.
Install the same number of shims in the same loca-
tions as noted during disassembly.
Install the rear cover while pushing the brushes int o
the brush holder and aligning the brush holder tab
with the motor case groove (aligning the index
lines).
Install a new seal ring ont o the motor case.
Install the shims and insulated washer onto the
armature shaft.
Apply grease to the dust seal lip and needle bearing
in the front cover.
Install the lock washer onto the front cover and the
front cover onto the motor case.
SHIMS
INSULATOR WASHERS
WASHER
REAR COVER
INSULATED
FRONT COVER