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Honda FourTrax Foreman Rubicon 2005 Service Manual page 253

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SUB-TRANSMISSION/GEARSHIFT LINKAGE
Remove the shift lever box from the base bracket.
Check that the detent plunger moves
smoothlv.
Check the plunger sliding surface of the shift lever
box for abnormal wear or
damage.
Check the
oil
seals in the shift lever box
for
wear,
deterioration
or
damage.
Remove the detent
pl
unger and spring.
Check the plunger, spring and lock pin for wear or
damage.
ASSEMBLY
Apply molybdenum
disulfide
grease to the plunger,
lock pin sliding area, lever
box
pivot and both
mat-
ing surfaces of
lever box, and
dust seal
lips.
Assemble the
base
bracket, gearshift
lever
box,
return spring and cover, and
tighten the
two bolts.
TORQUE:
5 N-m (0.5 kgf·m
.
3.6
IbUt)
Apply molybdenum disulfide grease to the slide
shaft pivot.
Install
the
spring
guide onto the lever box byalign-
ing its guide
holes
with
the
spring ends
Secure
the
correr
Install the
sl
ide
shaft
from
the
base
bracket side,
pin 8fter adJustmg
and the washer and
cotter
pin.
rl18 rl8-rod length
(page 12-IB).
PLUNGER
SPRING
BASE
BRACKET
DETENT PLUNGER
PLUG
SHIFT
BOX
SHIFT
DETENT PlUNGIER
BASE
8R"CK"T
COVER
LEVER
BOX
,..../
,
LOCK
PIN
OIL SEALS
LEVER
BOX
WASHER
I
~
Ir ~TIERPIN
SHIFTSPRING
GUlOE
12-17

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