Skoda Octavia II 2004 Workshop Manual page 4

Octavia II 2004 ➤ , Octavia II 2010 ➤
Brake systems - Edition 11.2017
6.5 Disconnecting control unit from hydraulic unit - Left-hand drive . . . . . . . . . . . . . . . . . . . . . .
6.6 Attaching control unit to hydraulic unit - Left-hand drive . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Summary of components ABS Mark 60 EC (ABS/EDL/TCS/ESP) - right-hand drive
6.8 Connecting the brake lines from the master brake cylinder to the ABS hydraulic unit - right-
hand drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Removing and installing ABS control unit J104 / ABS hydraulic unit N55 - right-hand drive
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Separating the control unit from the hydraulic unit - Right-hand drive . . . . . . . . . . . . . . . .
6.11 Attaching control unit to hydraulic unit - Right-hand drive . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Removing and Installing parts of the ABS System on the front and rear axle . . . . . . . . . .
7.1 Removing and installing parts of the ABS system on the front axle . . . . . . . . . . . . . . . . . .
7.2 Removing and installing parts of the ABS system on the rear axle (front-wheel drive) . . . .
7.3 Removing and installing parts of the ABS system on the rear axle (four-wheel drive) . . . .
8 Removing and installing parts of the ESP (ESC) system . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Removing and installing sensor unit for ESP (ESC) G419
8.2 Removing and installing steering angle sender G85
46 - Brakes - mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
1 Repairing front wheel brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Changing the brake pads of the front brake - Mounting instructions . . . . . . . . . . . . . . . . . .
1.2 Repairing front wheel brake, floating caliper disc brake FS-IIl . . . . . . . . . . . . . . . . . . . . . .
1.3 Removing and installing brake pads, floating caliper disc brake FS-III . . . . . . . . . . . . . . . .
1.4 Removing and installing brake caliper, floating caliper disc brake FS-III . . . . . . . . . . . . . . 100
1.5 Repairing front wheel brake, brake caliper FN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
1.6 Removing and installing brake pads, brake calliper FN3 . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1.7 Removing and installing brake caliper, brake caliper FN3 . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2 Repairing rear brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2.1 Changing the brake pads of the rear brake - Mounting instructions . . . . . . . . . . . . . . . . . . 111
2.2 Repairing rear brake CII 41 (vehicles with front and four-wheel drive) . . . . . . . . . . . . . . . . 112
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
2.3 Removing and installing brake pads CII 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
2.4 Removing and installing brake caliper CII 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.5 Repairing rear brake CI 38 (vehicles with front-wheel drive) . . . . . . . . . . . . . . . . . . . . . . . . 119
2.6 Removing and installing brake pads CI 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
2.7 Removing and installing brake caliper CI 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
2.8 Repairing rear brake Bosch BIRIII (vehicles with front and four-wheel drive) . . . . . . . . . . 125
2.9 Removing and installing brake pads Bosch BIRIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2.10 Removing and installing brake caliper Bosch BIRIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
3 Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
3.1 Handbrake lever - Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
3.2 Setting the hand-brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
3.3 Removing and installing the hand-brake cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4 Brake pedal - left-hand drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.1 Summary of components of brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.2 Separating the brake pedal from the brake servo unit and clipping onto brake servo unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.3 Removing and installing brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.4 Removing and installing bearing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.5 Setting, removing and installing the brake light switch F and brake pedal switch F47 up to
MY 10.2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.6 Removing and installing brake light switch F and brake pedal switch F47 as of 11/2005 . . 139
5 Brake pedal - right-hand drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
5.1 Summary of components of brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
5.2 Separating the brake pedal from the brake servo unit and clipping onto brake servo unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3 Removing and installing brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
5.4 Removing and installing bearing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
ii
Contents
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
73
. . . . 73
75
76
79
80
82
82
85
88
91
91
93
94
94
95
96