Suzuki WagonR+ RB310 Service Manual page 2715

7A-24 MANUAL TRANSMISSION
COUNTER SHAFT ASSEMBLY
DISASSEMBLY
1) Drive out left bearing cone (2) with 4th gear (3) from counter
shaft (1) by using puller (4) and press.
CAUTION:
D Use puller and press that will bear at least 5 ton
(11,000 lb) safely.
D To avoid tooth damage, support 4th gear at flat side of
puller.
2) Apply puller (5) to 2nd gear (4) and drive out 3rd & 4th gear
spacer (2) and 3rd gear (3) together with 2nd gear from counter
shaft (1) by using press. Take out needle bearing of separated
steel cage type from counter shaft.
CAUTION:
D If compression exceeds 5 ton (11,000 lb), release com-
pression once, reset puller support and then continue
press work again.
D To avoid gear tooth from being damaged, support it at
flat side of bearing puller.
3) Take out 2nd synchronizer outer ring, center cone and inner ring.
4) Using circlip pliers, remove circlip (1).
5) Apply puller (3) to 1st gear (2) and drive out low speed synchro-
nizer sleeve & hub assembly (1) with gear by using press.
CAUTION:
To avoid gear tooth from being damaged, support it at flat
side of bearing puller.
6) Disassemble synchronizer sleeve & hub assembly.
7) Take out needle bearing from shaft.
8) Remove right bearing cone (2) by using puller (3), metal stick (1)
and press.