Suzuki WagonR+ RB310 Service Manual page 2726

Short Long
side C side
A: Machined boss (Inside)
B: No machining (Outside)
A: Oil groove (Align with B)
B: Punch mark
C: Caulking
5) Assemble 5th speed synchronizer sleeve (4) and hub (3) with
keys (2) and springs (1).
NOTE:
Short side C in keys, long flange D in hub and chamfered
spline F in sleeve should face inward (5th gear side).
A = B
C: Short side (Inward)
D: Long flange (Inward)
E: Key way
F: Chamfered spline (Inward)
6) Install 5th gear (1) to counter shaft facing machined boss A in-
ward.
7) Install needle bearing of separated steel cage type to input
shaft, apply oil then install 5th gear (1) and special tool to stop
shaft rotation.
Special Tool
(B): 09927-76010
8) Install new countershaft nut (2) and tighten it to specification.
Tightening Torque
.
(b): 70 N m (7.0 kg-m, 51.0 lb-ft)
9) Remove special tool, then caulk nut at C with caulking tool and
hammer.
10) Install synchronizer ring (2).
11) Fit 5th gear shift fork (1) to sleeve & hub assembly (3) and
install them into input shaft, shift shaft and shift guide shaft at
once aligning hub oil groove A with shaft mark B.
NOTE:
Long flange of hub faces inward (gear side).
MANUAL TRANSMISSION 7A-35