Transmission Disassembly - Polaris RZR 900 2015 Service Manual

TRANSMISSION

TRANSMISSION DISASSEMBLY

NOTE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut
e
4. Remove E-clip that retains spring and flat washers
r t
and gear switch . Remove the switch.
5. Remove the sector cover bolts
u
sector cover .
NOTE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
6. Remove the compression spring
7. Remove the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
9926814 R08 -
6.14
q w
and bell crank .
y
and remove the
i
.
o
. Note how the detent star
2015-2016 RZR 900
a
8. Remove the spacer
9. Remove the shift shaft
f g
sector gears and
NOTE
Note the timing marks on the shift gears for reassembly
purposes.
h
10. Remove the O-rings
Use new O-rings upon assembly.
11. Remove all the transmission case bolts. Using suit-
able pry bars, remove the cover using the designated
pry points (indicated by the black arrows in the illus-
tration below).
CAUTION
Do not pry on case sealing surfaces.
Use only the designated pry points on the
transmission.
.
s d
, detent pawl and the shift
.
from each shaft and discard.
2016 RZR S 1000 Service
© Copyright Polaris Industries Inc.
Manual