Polaris RZR 900 2015 Service Manual page 206

Table of Contents

ENGINE / COOLING SYSTEM

6. Apply Polaris PS-4 engine oil to each rod bearing

and main bearing journal

7. Loop cam chain

and oil pump drive chain

crankshaft sprockets.

8. Apply Polaris PS-4 engine oil to the new crankshaft

and install the seal on the PTO end of the

9. Carefully lower the crankshaft into upper crankcase.

Guide connecting rods onto the rod journals of

crankshaft as necessary.

10. Adjust the PTO crankshaft seal so it rests properly in

the upper crankcase.

9926814 R08 -

11. Clean bolt hole threads in connecting rod to remove

of crankshaft.

12. Install matching rod cap on connecting rod with 3

13. Install new bolts

14. Torque connecting rod bolts to specification.

2015-2016 RZR 900

digit serial number stampings aligned

and tighten evenly until snug.

Connecting Rod Bolts:

Step 1: 9 ft-lbs (12 Nm)

Step 2: 13 ft-lb (18 Nm)

Step 3: Tighten add'n 105°

2016 RZR S 1000 Service

Chapters

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