Polaris RZR 900 2015 Service Manual page 439

2. Install new stat-o-seal, front left brake line banjo
e
fitting , new stat-o-seal, front right brake line banjo
w
fitting , new stat-o-seal, and brake pressure switch
to the front port on the master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
3. Rotate the brake lines until they are orientated as
shown. Torque banjo bolt and brake pressure switch
to specification.
ITEM DESCRIPTION
q Rear Brake Line
w Front Right Brake Line
e Front Left Brake Line
TORQUE
Banjo Bolt / Brake Pressure Switch:
15 ft-lbs (20 Nm)
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
4. Install the master cylinder shield and master cylinder
retaining bolts and nuts. Torque bolts to specification.
Hardened washer goes under the head of the bolt not
5. Reconnect the main harness to the brake pressure
switch.
6. Align the operating rod clevis to the brake pedal.
Install the operating rod pin and clip to retain the
operating rod to the pedal.
ANGLE
20°
60°
30°
7. Perform the BRAKE BLEEDING / FLUID CHANGE,
page 9.8 procedure.
2015-2016 RZR 900
BRAKE SYSTEM
NOTE
the nut. Tighten bolt from head side.
TORQUE
Master Cylinder Mounting Bolts:
23 ft-lbs (31 Nm)
2016 RZR S 1000 Service
9
9.7