Brake Burnishing Procedure - Polaris RZR 900 2015 Service Manual

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BRAKE SYSTEM

5. Install the adjustment set screw and turn clockwise

until stationary pad contacts disc, then back off 1/2

turn (counterclockwise).

6. Verify fluid level in reservoir is up to MAX line inside

reservoir and install reservoir cap.

Master Cylinder Fluid

Up to MAX line inside reservoir

7. Install wheel and torque wheel nuts to specification.

Aluminum: 120 ft-lbs (163 Nm)

Steel: 60 ft-lb (81 Nm)

9926814 R08 -

BRAKE BURNISHING PROCEDURE

It is required that a burnishing procedure be performed

after installation of new brake pads to extend service life

and reduce noise.

Start machine and slowly increase speed to 30 mph.

Gradually apply brakes to stop machine. Allow pads and

disc to cool sufficiently during the procedure. Do not

allow pads or disc to become hot or warping may result.

Repeat this procedure 10 times. Do not make more

than 3 stops per 1 mile (1.6 km).

2015-2016 RZR 900

2016 RZR S 1000 Service

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