Cylinder / Piston Removal - Polaris RZR 900 2015 Service Manual

ENGINE / COOLING SYSTEM

CYLINDER / PISTON REMOVAL

CAUTION
Pistons must be removed from the cylinders with the
connecting rods attached.
DO NOT attempt to service the cylinder or pistons
without disassembling the crankcase. Although you can
remove the cylinder and pistons without disassembly,
you will not be able to reassemble the engine because
of the unique cylinder skirt and crankcase design.
1. Perform ENGINE DISASSEMBLY / INSPECTION -
TOP END, page 3.94 and ENGINE DISASSEMBLY
/ INSPECTION - BOTTOM END, page 3.105 and
the procedures.
2. Rotate the engine so the cylinder is facing up.
3. Remove the Cylinder Holding & Camshaft Timing
q
Plate (PU-50563) from the cylinder.
4. Carefully lift the cylinder and pistons from the upper
crankcase.
9926814 R08 -
3.116
5. Remove the piston / connecting rod assemblies from
the cylinder.
If the pistons are to be reused, mark the pistons so they
are reassembled in the same cylinder bore and
direction from which they were removed (MAG / PTO).
2015-2016 RZR 900
NOTE
2016 RZR S 1000 Service
© Copyright Polaris Industries Inc.
Manual