Cylinder Head Installation - Polaris RZR 900 2015 Service Manual

ENGINE / COOLING SYSTEM
11. Install the valve adjustment tappet
in the order they were removed.
NOTE
Refer to Valve Clearance Adjustment, page 3.142
procedure for proper tappet selection.
NOTE
If any valve train components were replaced, refer to
"Valve Clearance Adjustment", page 3.142 procedure
prior to Camshaft Installation / Timing, page 3.137
procedure.
9926814 R08 -
3.136
i

CYLINDER HEAD INSTALLATION

for each valve
1. Rotate the engine so the cylinder is facing up.
2. Remove the Cylinder Holding & Camshaft Timing
Once the cylinder head is removed, nothing retains the
without using the Cylinder Holding & Camshaft Timing
3. Prepare cylinder head gasket sealing surfaces by
4. Guide cam chain
5. Carefully set the cylinder head
6. Install new bolts and finger tighten the six cylinder
2015-2016 RZR 900
q
Plate (PU-50563) from the cylinder.
NOTE
cylinder to the engine. DO NOT rotate the engine
Plate (PU-50563).
cleaning thoroughly to remove all residue. The head
gasket must be installed clean and dry, free from oil
or grease.
NOTE
Do not touch sealing surfaces of gasket.
w
through a new head gasket
and install the gasket on the cylinder, locating it on
the alignment pins.
alignment pins.
t
head bolts evenly.
e
r
in place on
2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.