Transmission Disassembly - Polaris RZR 900 2017 Service Manual

TRANSMISSION

TRANSMISSION DISASSEMBLY

NOTICE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut
e
4. Remove E-clip that retains spring and flat washers
r t
and gear switch
5. Remove the sector cover bolts
u
sector cover .
NOTICE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
6. Remove the compression spring
7. Remove the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
7.14
q w
and bell crank
. Remove the switch.
y
and remove the
fingers.
i
.
o
. Note how the detent star
8. Remove the spacer
9. Remove the shift shaft
sector gears
Note the timing marks on the shift gears for reassembly
10. Remove the O-rings
Use new O-rings upon assembly.
.
11. Remove all the transmission case bolts. Using suit-
able pry bars, remove the cover using the designated
pry points (indicated by the black arrows in the illus-
tration below).
Do not pry on case sealing surfaces.
Use only the designated pry points on the
9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual
a
.
s
, detent pawl
f g
and .
NOTICE
purposes.
h
from each shaft and discard.
CAUTION
transmission.
© Copyright Polaris Industries Inc.
d
and the shift