Polaris RZR 900 2015 Service Manual page 296

PVT SYSTEM
NOTE
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to
installing new bushing.
CAUTION
Clutch components will be hot! In order to avoid serious
burns, wear insulated gloves during the removal
process.
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install handle end of the Piston Pin Puller securely
into bench vise and lightly grease puller threads.
Piston Pin Puller: 2870386
3. Remove nut from puller rod and set aside.
a
4. Install puller adapter
Puller Adapter: PN 2871226
9926814 R08 -
5.22
from kit.
2015-2016 RZR 900
5. Install main adapter (Item D) onto puller.
6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A, B) into center of sheave
with "A side" toward sheave.
NOTE
Use Bushing Tool PA-47336.
8. Install nut (C) onto end of puller rod and hand tighten.
Turn puller barrel to increase tension on sheave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny smoke tailings
appear.
9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
Moveable Sheave - Bushing Installation
12. Apply Loctite® 648 evenly to bushing bore inside
moveable sheave.
13. Set bushing in place on sheave.
14. Insert installation puller tool (Item A/B) with "A" side
down, into center of bushing.
15. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
16. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
17. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
18. Remove nut from puller rod and set aside.
19. Remove sheave from puller.
2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.