Front Caliper / Pad Installation - Polaris RZR 900 2015 Service Manual

Table of Contents

6. Install wheel hub assembly, washers, and castle nut.

Torque castle nut to specification and install a new

180 ft-lbs (244 Nm)

7. Install the front brake caliper (see Chapter 9 –

FRONT CALIPER SERVICE, page

8. Follow bleeding procedure outlined earlier in this

9. Field test unit for proper braking action before putting

into service. Inspect for fluid leaks and firm brakes.

Make sure the brake is not dragging when pedal is

released. If the brake drags, re-check assembly and

installation.

9926814 R08 -

FRONT CALIPER / PAD INSTALLATION

1. Lubricate mounting bracket pins

silicone grease and install rubber dust boots.

2. Compress mounting bracket and make sure dust

boots are fully seated. Install pads with friction

material facing each other.

If brake pads are contaminated with grease, oil, or

liquid soaked do not use the pads. Use only new, clean

3. Install caliper onto front hub and torque mounting

4. Slowly pump the brake pedal until pressure has been

built up. Maintain at least 1/2" (12.7 mm) of brake

fluid in the reservoir to prevent air from entering the

brake system.

2015-2016 RZR 900

BRAKE SYSTEM

with a light film of

to specification.

Front Caliper Mount Bolt:

30 ft-lb (42 Nm)

2016 RZR S 1000 Service

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