Polaris RZR 900 2015 Service Manual page 541

Oil Flow Chart
Engine .................................................................3.23
Oil Pressure Test.......................................................3.22
Open Circuit Voltage Test.......................................... 11.20
Oxygen Sensor .........................................................4.28
Replacement.........................................................4.28
P
Pad
Inspection (front) ....................................................9.21
Inspection (rear).....................................................9.28
Parking Brake
Adjustment (INT'L).................................................. 9.11
Assembly View (INT'L) ............................................9.10
Caliper (INT'L) .......................................................9.13
Disc (INT'L)...........................................................9.16
Inspection (INT'L) ................................................... 9.11
Pedal Position Sensor ................................................4.26
Periodic Maintenance
Overview ............................................................... 2.3
Piston
Assembly .............................................................3.69
Disassembly / Inspection .........................................3.61
Disassembly / Inspection (1000) .............................. 3.117
Installation ...................................................3.70, 3.126
Removal......................................................3.60, 3.116
Ring Groove Clearance ......................................... 3.118
Ring Installation ................................................... 3.123
Ring Installed Gap (1000) ...................................... 3.119
Ring Removal / Inspection...................................... 3.118
Piston Ring
Inspection.............................................................3.63
Installation ............................................................3.68
Installed Gap .........................................................3.63
Removal / Inspection...............................................3.62
Piston to Cylinder Clearance...............................3.64, 3.119
Plunging Joint / Boot
Replacement (Inner) ...............................................7.17
Polaris Mobile Digital Wrench (PMDW) ..........................4.49
PPS .......................................................................4.26
Location ...............................................................4.26
Replacement.........................................................4.26
Test .....................................................................4.26
Pre-Ride / Daily Inspection ..........................................2.10
Prop Shaft
Installation ............................................................7.20
Removal...............................................................7.19
Prop Shaft, Rear
Installation ............................................................7.22
Removal...............................................................7.21
Publication Numbers ................................................... 1.4
PVT
Intake Cleaning......................................................2.23
Torque Specifications ............................................... 5.3
PVT System
Assembly .............................................................5.10
Belt Break-In .......................................................... 5.5
Break-in (Drive Belt / Clutches)..................................5.14
Covers and Ducting Components ............................... 5.7
Covers and Ducting Components - RZR S 1000 / 4 900 ... 5.8
Disassembly .......................................................... 5.9
Drive Belt Inspection ...............................................5.13
Drive Belt Installation (EBS)......................................5.13
Drive Belt Installation (non-EBS)................................5.13
Drive Belt Removal (EBS) ........................................ 5.11
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
Drive Belt Removal (non-EBS) ..................................5.12
Drive Clutch Assembly ............................................5.23
Drive Clutch Assembly View .....................................5.15
Drive Clutch Bearing ...............................................5.17
Drive Clutch Bushing Service ....................................5.21
Drive Clutch Button to Tower Clearance ......................5.18
Drive Clutch Disassembly ........................................5.16
Drive Clutch Inspection............................................5.20
Drive Clutch Moveable Sheave Inspection ...................5.21
Drive Clutch Operation ............................................. 5.5
Drive Clutch Roller and Pin Inspection ........................5.19
Drive Clutch Shift Weights ........................................5.18
Drive Clutch Spider Removal ....................................5.19
Drive Clutch Spring.................................................5.16
Driven Clutch Assembly...........................................5.37
Driven Clutch Disassembly.......................................5.36
Driven Clutch Operation............................................ 5.6
Maintenance .......................................................... 5.6
Overheating Diagnostics ..........................................5.41
PVT Drying ...........................................................2.23
Troubleshooting .....................................................5.39
Radiator
Removal / Installation ..............................................3.14
Radiator Cap
Pressure Test ........................................................3.14
Radiator Fan .......................................................... 11.25
Radiator Inspection / Cleaning .....................................2.20
Rear Bumper
Removal............................................................. 10.18
Rear Fender
Removal............................................................. 10.20
Rear Prop Shaft
Installation ............................................................7.22
Removal...............................................................7.21
Reflash Authorization .................................................4.46
Regulator .............................................................. 11.15
Relay Circuits ......................................................... 11.31
Relays .................................................................. 11.30
Rocker Panel
Removal............................................................. 10.21
Removal - 4 seater ............................................... 10.21
ROPS .....................................................................10.4
ROPS - 4 900 ...........................................................10.5
Seat ..................................................................... 10.12
Removal............................................................. 10.18
Seat - Rear ............................................................ 10.13
Seat Belt
Switch................................................................ 11.14
Sensor
Crankshaft Position ................................................4.22
Oxygen ................................................................4.28
Service Products ........................................................ 2.9
Shift Cable
Adjustment ............................................................ 6.5
Inspection.............................................................. 6.4
Inspection and Adjustment .......................................2.10
Shift Lever
Installation ............................................................. 6.4
Removal................................................................ 6.4
2015-2016 RZR 900
INDEX
R
S
2016 RZR S 1000 Service
IX.5
IX