Polaris RZR 900 2015 Service Manual page 115

PISTON / RINGS / CONNECTING ROD / CRANKSHAFT / BALANCE SHAFT
Piston - Standard O.D. - Measured 90 degrees to pin,
0.51 in. (13 mm) up from piston skirt. See text.
Piston
Piston Pin Bore I.D. (Standard)
Piston Pin Bore I.D. (Service Limit)
Piston Pin O.D. (Standard)
Piston Pin
Piston Pin O.D. (Service Limit)
Installed
Gap
Piston Ring
Ring to
Groove
Clearance
Connecting Rod Small End I.D. (Standard)
Connecting Rod Small End I.D. (Service Limit)
Connecting Rod 1 - Marking
2 - Marking
3 - Marking
B - Marking
G - Marking
Y - Marking
Main Journal O.D. (Service Limit)
B - Marking
Crankshaft
G - Marking
Y - Marking
Rod Journal O.D. (Service Limit)
Crankshaft Runout Limit (PTO and MAG)
Auxiliary Sprocket Installed Depth
Bearing Journal O.D. (Standard)
Balance Shaft
Bearing Journal O.D. (Service Limit)
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
Top Ring (Standard)
Top Ring (Service Limit)
Second Ring (Standard)
Second Ring (Service Limit)
Oil Control Rails (Standard)
Oil Control Rails (Service Limit)
Top Ring (Standard)
Second Ring (Standard)
Service Limit
Connecting Rod Big End Bore I.D.
Connecting Rod Big End Bore I.D.
Connecting Rod Big End Bore I.D.
Main Journal O.D. (Standard)
Main Journal O.D. (Standard)
Main Journal O.D. (Standard)
Rod Journal O.D. (Standard)
Rod Journal O.D. (Standard)
Rod Journal O.D. (Standard)
2015-2016 RZR 900
ENGINE / COOLING SYSTEM
3.6592 ± 0.0003" (92.950 ± 0.008 mm)
0.7876" - 0.7878" (20.004 - 20.009 mm)
0.7893" (20.05 mm)
0.7872" - 0.7874" (19.995 - 20.000 mm)
0.7866" (19.98 mm)
0.008" - 0.014" (0.20 - 0.36 mm)
0.020" (0.5 mm)
0.015" - 0.025" (0.37 - 0.63 mm)
0.028" (0.70 mm)
0.010" - 0.040" (0.25 - 1.02 mm)
0.059" (1.50 mm)
0.0012" - 0.0037" (0.030 - 0.095 mm)
0.0012" - 0.0030" (0.030 - 0.076 mm)
0.0047" (0.12 mm)
0.7879" - 0.7884" (20.015 - 20.025 mm)
0.7897" (20.06 mm)
1.7318" - 1.7321" (43.989 - 43.996 mm)
1.7321" - 1.7323" (43.996 - 44.003 mm)
1.7323" - 1.7326" (44.003 - 44.010 mm)
1.6140" - 1.6143" (40.996 - 41.004 mm)
1.6137" - 1.6140" (40.988 - 40.995 mm)
1.6134" - 1.6137" (40.980 - 40.987 mm)
1.6126" (40.960 mm)
1.6118" - 1.6122" (40.942 - 40.950 mm)
1.6115" - 1.6118" (40.934 - 40.941 mm)
1.6112" - 1.6115" (40.926 - 40.933 mm)
1.6104" (40.906 mm)
Less than 0.001" (0.025 mm)
4.9527" ± 0.0078" (125.8 ± 0.2 mm)
1.4939" - 1.4946" (37.946 - 37.962 mm)
1.4921" (37.900 mm)
2016 RZR S 1000 Service
3
3.37