General Information; Torque Specifications; Special Tools; Service Notes - Polaris RZR 900 2015 Service Manual

GENERAL INFORMATION

TORQUE SPECIFICATIONS

COMPONENT
Battery Hold-Down Bracket
Battery Terminal Fasteners
Brake Switch
Ignition Coil Mounting Fasteners
Starter Mounting Fasteners

SPECIAL TOOLS

PART NUMBER TOOL DESCRIPTION
Fluke™ 77 Digital Multimeter
PV-43568
PV-43526 Connector Test Kit
Timing Light
2870630
Battery Hydrometer
PU-50338
2460761 Hall Effect Sensor Probe Harness
Static Timing Light Harness
2871745
Battery Conductance Analyzer
PU-50296
(MDX-610P)
Relay Bypass
PU-49466
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.

SERVICE NOTES

Keep the following notes in mind when diagnosing an
TORQUE
electrical problem:
8 ft-lb (11 Nm)
• Refer to wiring diagram for stator and electrical
component resistance specifications.
60 in-lb (7 Nm)
• When measuring resistance of a component that has a
resistance value under 10 Ohms, remember to
15 ft-lb (20
subtract meter lead resistance from the reading.
Nm)
Connect the leads together and record the resistance.
The resistance of the component is equal to tested
75 in-lb (9 Nm)
value minus the lead resistance.
7 ft-lb (10 Nm)
• Become familiar with the operation of your meter. Be
sure leads are in the proper jack for the test being
performed (i.e. 10A jack for current readings). Refer to
the Owner's Manual included with your meter for more
information.
• Voltage, amperage, and resistance values included in
this manual are obtained with a Fluke™ 77 Digital
Multimeter (PV-43568). This meter is used when
diagnosing electrical problems. Readings obtained
with other meters may differ.
• Pay attention to the prefix on the multimeter reading
(K, M, etc.) and the position of the decimal point.
• For resistance readings, isolate the component to be
tested. Disconnect it from the wiring harness or power
supply.
• The headlights, taillights, switches and LED light will
stay on for approximately 20 seconds after the key has
been switched OFF. This is a normal occurrence.

UNDER DASH COMPONENTS

The following switches and components can be
accessed underneath the instrument / dash panel:
• Speedometer
• AWD Switch
• Headlamp Switch
• 12 Vdc Accessory Power Point
• Ignition Switch
• LED Ambiance Light
2015-2016 RZR 900
ELECTRICAL
2016 RZR S 1000 Service
11.3
11