Transmission Disassembly - Polaris ACE 900 2017 Service Manual

TRANSMISSION DISASSEMBLY

NOTICE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut
e
4. Remove E-clip that retains spring and flat washers
r t
and gear switch . Remove the switch.
5. Remove the sector cover bolts
u
sector cover .
NOTICE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
6. Remove the compression spring
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
q w
and bell crank .
y
and remove the
i
.
o
7. Remove the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
a
8. Remove the spacer .
s
9. Remove the shift shaft , detent pawl
f g
sector gears and .
NOTICE
Note the timing marks on the shift gears for reassembly
purposes.
h
10. Remove the O-rings from each shaft and discard.
Use new O-rings upon assembly.
11. Remove all the transmission case bolts. Using suit-
able pry bars, remove the cover using the designated
pry points (indicated by the black arrows in the illus-
tration below).
CAUTION
Do not pry on case sealing surfaces.
Use only the designated pry points on the
transmission.
TRANSMISSION
. Note how the detent star
d
and the shift
6.19
6