Transmission Disassembly - Polaris RANGER 500 2018 Service Manual

TRANSMISSION DISASSEMBLY

NOTE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the bell crank nut (A) and bell crank (B).
4. Remove E-clip (C) that retains spring washer (D), flat
washer (D) and gear switch (E). Remove the switch.
5. Remove the sector cover bolts (F) and remove the
sector cover (G).
NOTE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
6. Remove the compression spring (H).
7. Remove the detent star (I). Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
8. Remove the spacer (J).
9. Remove the shift shaft (K), detent pawl (L) and the
shift sector gears (M and N).
NOTE
Note the timing marks on the shift gears (M and N) for
reassembly purposes.
10. Remove the O-rings (P) from each shaft and discard.
Use new O-rings upon assembly.
TRANSMISSION
6
6.15