General Information; Torque Specifications; Special Tools - Polaris RZR 900 2015 Service Manual

STEERING / SUSPENSION

GENERAL INFORMATION

TORQUE SPECIFICATIONS

COMPONENT
Ball Joint Fasteners
Bearing Carrier
Lower
M12 Bolts
Bearing Carrier
Upper
M10 Bolts
Control Arm Fasteners
Pivot Tube Fasteners
Power Steering Unit Mounting
Bolts
Power Steering Unit Mount
Bracket Nuts
Shock Fasteners
Front
Rear
(class
Stabilizer Bar Link
8.8)
Fasteners
Rear
(class
10.9)
Front
Stabilizer Bar
Mount Fasteners
Rear
Steering Rack Mounting
Fasteners
Steering Shaft to EPS Unit
Fasteners
Steering Shaft to Rack
Fasteners
Steering Wheel Nut
Tie Rod End Fasteners
Tie Rod End Jam Nuts
Tilt Shock Fasteners
Wheel Lug Nuts
9926814 R08 -
8.2
TORQUE
42 ft-lb (57 Nm)
40 ft-lb (156 Nm) +
180°
42 ft-lb (57 Nm)
42 ft-lb (57 Nm)
40 ft-lb (54 Nm)
30 ft-lb (41 Nm)
16 ft-lb (22 Nm)
42 ft-lb (57 Nm)
40 ft-lb (54 Nm)
17 ft-lb (23 Nm)
31 ft-lb (42 Nm)
17 ft-lb (23 Nm)
40 ft-lbs (54 Nm)
16 ft-lbs (22 Nm)
15 ft-lbs (20 Nm)
48 ft-lb (65 Nm)
65 ft-lbs (88 Nm)
30 ft-lbs (41 Nm) +
90°
14 ft-lbs (19 Nm)
7 ft-lb (10 Nm)
2015-2016 RZR 900

SPECIAL TOOLS

PART NUMBER TOOL DESCRIPTION
2200421 Gas Shock Recharging Kit
2871351 IFP Depth Tool
2877408 Shock Spring Spanner Wrench
PU-45281–A Shock Body Holding Tool
PU-50939 Seal Protector Sleeve
PU-51024 Shock Rod Holding Tool
PU-51039 Gas Shock Fill Tool
commercially
Shock Bearing Cap Removal Tool
available
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.