Clutch Bushing Removal - Polaris RZR 900 2015 Service Manual

Clutch Bushing Tool Kit - 2201379
ITEM PART # TOOL DESCRIPTION
q
5132027 Puller Tool
r
5132501 Puller Nut
Main Adapter
y
5132029
u Bushing Removal Tool
5132028
Bushing Replacement Kit - 2871226
ITEM PART # TOOL DESCRIPTION
P-90 Drive/Driven Clutch
w
5020628
Bushing Install Tool
Drive Clutch Cover Bushing
e
5020629
Removal/Installation Tool
P-90 Driven Clutch Cover
t
5020631
Bushing Removal Tool
i Main Puller Adapter
5020632
o Adapter Reducer
5010279
Number Two Puller Adapter
a
5020633
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
Bushings are installed at the factory using Loctite® 648.
In order to remove bushings it will be necessary to
apply heat evenly to the area around each bushing.
Clean all residual Loctite® from bushing bore prior to

CLUTCH BUSHING REMOVAL

1. Remove the driven clutch as previously outlined.
2. Install the handle end of the Piston Pin Puller
securely into the bench vise and lightly grease puller
threads.
3. Remove nut from piston pin puller rod and set aside.
4. Install main puller adapter
5. Install adapter reducer
6. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
7. Flip sheave over so bushing faces downward and
install onto puller.
8. Install bushing removal tool
2015-2016 RZR 900
PVT SYSTEM
NOTE
installing new bushing.
Piston Pin Puller:
2870386
i
onto puller.
o
.
t
.
2016 RZR S 1000 Service
5
5.29