Flywheel Installation; Stator Cover Installation - Polaris RZR 900 2015 Service Manual

ENGINE / COOLING SYSTEM

FLYWHEEL INSTALLATION

1. If previously removed, reinstall the flywheel key.
2. Clean taper of crankshaft to remove all oil or grease.
3. Clean flywheel taper to remove all oil or grease.
4. Align flywheel key-way with key and install the
flywheel, seating it fully on taper.
5. Install flywheel retaining bolt. Using a commercially
available strap wrench, hold the flywheel and torque
the flywheel retaining bolt
NOTE
If the Cylinder Holding & Camshaft Timing Plate (PU-
50563) is installed, remove it before tightening the
flywheel.
TORQUE
Flywheel Retaining Bolt:
133 ft-lbs (180 Nm)
6. Install the starter torque limit gear as an assembly.
9926814 R08 -
3.78
w
to specification.
2015-2016 RZR 900

STATOR COVER INSTALLATION

1. Apply gasket tack adhesive to help hold gasket in
place during assembly.
2. Install a new stator cover gasket over alignment pins.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing and installing the stator cover. DO NOT
place fingers between cover and crankcase at any time
during the removal / installation process or injury could
3. Install stator cover and thirteen screws. Torque
screws in sequence to specification.
TORQUE
Stator Cover Screws:
9 ft-lb (12 Nm)
result.
2016 RZR S 1000 Service
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Manual