Polaris 2015 RZR 4 900 EPS Manuals

Manuals and User Guides for Polaris 2015 RZR 4 900 EPS. We have 2 Polaris 2015 RZR 4 900 EPS manuals available for free PDF download: Service Manual, Owner's Manual

Polaris 2015 RZR 4 900 EPS Service Manual

Polaris 2015 RZR 4 900 EPS Service Manual (543 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 36.33 MB

Table of Contents

Chapter 1 1 General Information

7
- Table of Contents
  7
- Vehicle Identification
  8
- Model Number Designation (2015 +)
  8
- Vehicle Identification Number (Vin) Designation (2015+)
  8
- Vehicle and Engine Serial Number Location
  9
- Misc. Information
  10
- Publication Numbers
  10
- Replacement Keys
  11
- Special Tools
  12
- General Specifications
  16
- 2015 Rzr 900 / Rzr 900 Eps Specifications
  16
- 2015 Rzr 900 XC Specifications
  18
- 2015 Rzr S 900 Specifications
  20
- Misc. Specifications and Charts
  34
- Master Torque Table
  34
- Conversion Table
  37
- Sae Tap / Drill Sizes
  38
- Metric Tap / Drill Sizes
  38
- Decimal Equivalents
  39
Maintenance Chapter 2 Maintenance 2

41
- Break-In Period
  43
- Maintenance
  43
- Maintenance Chart Key
  43
- Periodic Maintenance Chart
  43
- Periodic Maintenance Overview
  43
- Maintenance Intervals
  44
- Maintenance Quick Reference
  46
- Grease Lubrication Points
  48
- General Vehicle Inspection and Maintenance
  49
- Lubricants / Service Products
  49
- Pre-Ride / Daily Inspection
  50
- Shift Cable Inspection / Adjustment
  50
- Engine / Air Intake
  51
- Engine Air Filter Service
  51
- Intake Duct Inspection
  51
- Air Box / Filter Assembly View
  52
- Engine Oil Level
  53
- Engine Oil and Filter Change
  54
- Crankcase Breather Hose Inspection
  55
- Engine Cylinder Leak-Down Test
  55
- Valve Clearance Inspection
  55
- Coolant Level Inspection
  58
- Coolant Strength
  58
- Cooling System
  58
- Cooling System Overview
  58
- Cooling System Hose Inspection
  59
- Cooling System Pressure Test
  59
- Coolant Drain / Fill
  60
- Radiator Inspection / Cleaning
  60
- Fuel System
  61
- Fuel System Warning
  61
- Fuel Tank Vent Line
  61
- Fuel Lines
  62
- Fuel Pump / Fuel Filter
  62
- Throttle Pedal Inspection
  62
- Drive Clutch / Driven Clutch / Belt Service
  63
- Pvt Drying
  63
- Pvt Duct Cleaning
  63
- Pvt System
  63
- Drive Shaft Boot Inspection
  64
- Driveshaft / Wheel and Tire
  64
- Tire Inspection
  64
- Wheel and Hub Torque Table
  64
- Wheel Installation
  64
- Wheel Removal
  64
- Tire Pressure
  65
- Specification Chart
  66
- Transmission and Front Gearcase
  66
- Transmission Lubrication
  66
- Front Gearcase Lubrication
  67
- Steering Inspection
  68
- Steering System
  68
- Steering Wheel Free-Play
  68
- Tie Rod End / Wheel Bearing Inspection
  68
- Wheel Toe Adjustment
  69
- Wheel Toe Alignment Inspection
  69
- Spring Adjustment (Non-Fox)
  71
- Suspension System
  71
- Spring Adjustment (Fox)
  72
- Shock Compression Adjustment (Fox)
  73
- Brake Fluid Inspection
  74
- Brake Hose and Fitting Inspection
  74
- Brake Pad / Disc Inspection
  74
- Brake System
  74
- Battery Charging
  75
- Battery Maintenance
  75
- Battery off Season Storage
  75
- Electrical / Ignition System
  75
- Engine / Chassis Ground
  76
- Spark Plug Service
  76
Chapter 3 Engine / Cooling System

79
- Engine - General
  83
- General Information
  83
- Lubrication Specifications
  83
- Main Engine Components - Torque Specification and Sequence
  84
- Balance Shaft / Connecting Rods / Crankcase / Crankshaft / Pistons
  85
- Cylinder / Oil Cooler / Oil Filter / Oil Pump / Oil Sump / Water Pump
  86
- Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
  87
- Spark Plugs / Starter / Thermostat Housing / Trans Joint / Valve Cover
  88
- Exhaust Assembly View / Torque Values
  89
- Exhaust System
  89
- Engine Cooling System
  90
- Exhaust Removal / Installation
  90
- Cooling System Pressure Test
  91
- Cooling System Specifications
  91
- Radiator Cap Pressure Test
  92
- Radiator Removal / Installation
  92
- Thermostat Replacement
  93
- Cooling System Bleeding
  94
- Water Pump Removal
  95
- Water Pump Service
  95
- Water Pump Installation
  99
- Engine Oil Pressure Test
  100
- Engine Service
  100
- Lubrication Specifications
  100
- Engine Oil Flow Chart
  101
- Accessible Engine Components
  102
- Engine Mounts
  102
- Engine Removal
  102
- Top End Service
  102
- Engine Installation
  106
- Engine Break
  111
- Engine
  112
- Troubleshooting
  112
- Cooling System
  113
- 900 Engine
  114
- Engine Specifications
  114
- Engine Specifications (900)
  114
- Camshaft Removal
  116
- Engine Disassembly / Inspection - Top End (900)
  116
- Valve Cover Removal
  116
- Camshaft / Camshaft Bore Inspection
  118
- Camshaft Sprocket Inspection
  118
- Cylinder Head Inspection
  120
- Cylinder Head Removal
  120
- Cylinder Head Warp Inspection
  120
- Cylinder Head Disassembly
  121
- Valve Inspection
  122
- Combustion Chamber Cleaning
  123
- Valve Seat Reconditioning
  123
- Engine Disassembly / Inspection - Lower End (900)
  127
- Stator Cover Removal / Inspection
  127
- Flywheel Removal
  128
- Water Pump Housing Removal
  128
- Starter One-Way Clutch Disassembly
  129
- Starter One-Way Clutch Assembly
  130
- Crankcase Disassembly
  131
- Balance Shaft Removal / Inspection
  133
- Crankshaft Removal / Inspection
  134
- Crankcase Inspection
  137
- Cylinder / Piston Removal
  138
- Cylinder Inspection
  138
- Piston Disassembly / Inspection
  139
- Piston Ring Removal
  140
- Piston Ring Installed Gap
  141
- Piston Ring to Groove Clearance Inspection
  141
- Connecting Rod Inspection
  142
- Piston-To-Cylinder Clearance
  142
- Bearing Selection Identification Letters and Numbers
  144
- Engine Assembly - Lower End (900)
  144
- Connecting Rod Bearing Selection
  145
- Crankshaft Main Bearing Selection
  145
- Piston Ring Installation
  146
- Upper Crankcase Preparation
  146
- Piston / Connecting Rod Assembly
  147
- Cylinder / Piston Installation
  148
- Crankshaft Installation
  149
- Balance Shaft Installation
  150
- Lower Crankcase Preparation
  151
- Crankcase Assembly
  152
- Flywheel Installation
  156
- Stator Cover Installation
  156
- Cylinder Head Assembly
  157
- Engine Assembly - Top End (900)
  157
- Valve Sealing Test
  158
- Cylinder Head Installation
  159
- Camshaft Installation / Timing
  160
- Camshaft Timing - Quick Reference
  164
- Valve Clearance Adjustment
  165
- Valve Lash - Tappet Selection
  168
- Valve Cover Installation
  169
- Engine Specifications (1000)
  170
- Camshaft Removal
  172
- Engine Disassembly / Inspection - Top End (1000)
  172
- Valve Cover Removal
  172
- Camshaft Sprocket Inspection
  174
- Camshaft / Camshaft Bore Inspection (1000)
  175
- Cylinder Head Removal
  176
- Cylinder Head Disassembly
  177
- Cylinder Head Warp Inspection
  177
- Valve Inspection
  178
- Combustion Chamber Cleaning
  179
- Valve Sealing Test
  180
- Valve Seat Reconditioning (1000)
  180
- Engine Disassembly / Inspection - Lower End (1000)
  183
- Stator Cover Removal / Inspection
  183
- Water Pump Housing Removal
  184
- Flywheel Removal
  185
- Starter One-Way Clutch Disassembly
  186
- Crankcase Disassembly / Inspection
  187
- Balance Shaft Removal / Inspection
  189
- Crankshaft Removal / Inspection
  190
- Crankcase Inspection
  192
- Cylinder Inspection
  193
- Cylinder / Piston Removal
  194
- Piston Disassembly / Inspection (1000)
  195
- Piston Ring Removal
  196
- Piston Ring to Groove Clearance Inspection
  196
- Connecting Rod Inspection
  197
- Piston Ring Installed Gap (1000)
  197
- Piston-To-Cylinder Clearance
  197
- Bearing Selection Identification Letters and Numbers
  199
- Engine Assembly - Lower End (1000)
  199
- Connecting Rod Bearing Selection
  200
- Crankshaft Main Bearing Selection
  200
- Piston Ring Installation
  201
- Upper Crankcase Preparation
  201
- Piston / Connecting Rod Assembly
  203
- Cylinder / Piston Installation
  204
- Crankshaft Installation
  205
- Balance Shaft Installation
  207
- Lower Crankcase Preparation
  207
- Crankcase Assembly
  208
- Starter One-Way Clutch Assembly
  211
- Flywheel Installation
  212
- Stator Cover Installation
  212
- Cylinder Head Assembly
  213
- Engine Assembly - Top End (1000)
  213
- Cylinder Head Installation
  214
- Camshaft Installation / Timing
  215
- Camshaft Timing - Quick Reference
  219
- Valve Clearance Adjustment
  220
- Valve Lash - Tappet Selection
  222
- Valve Cover Installation
  223
Chapter 4 Fuel System

225
- General Information
  227
- Special Tools
  227
- Torque Specifications
  227
- Efi Operation Overview
  228
- Efi Overview
  228
- Initial Priming / Starting Procedure
  228
- Principal Components
  228
- Ecu Replacement
  229
- Ecu Service
  229
- Electronic Control Unit (Ecu)
  229
- Operation Overview
  229
- Etc Learn Procedure
  230
- Fuel Injector Troubleshooting
  231
- Fuel Injectors
  231
- Operation Overview
  231
- Fuel Injector Replacement
  232
- Fuel Injector Test
  232
- Fuel Tank
  235
- Fuel Tank Assembly View
  235
- Fuel Line Removal / Installation
  236
- Fuel Tank Removal
  236
- Fuel Tank Installation
  238
- Fuel Pump
  240
- Fuel Pump Test
  240
- Fuel Sender Test
  240
- Operation Overview
  240
- Fuel Pump Replacement
  242
- Operation Overview
  245
- Temperature and Manifold Absolute Pressure Sensor (T-Map)
  245
- Tmap Test / Replacement
  245
- Cps Test
  246
- Crankshaft Position Sensor (Cps)
  246
- Operation Overview
  246
- Cps Replacement
  247
- Electronic Throttle Control (Etc) / Throttle Body
  248
- Etc Replacement
  248
- Etc Test
  248
- Throttle Body Operation Overview
  248
- Etc Learn Procedure
  249
- Operation Overview
  250
- Pedal Position Sensor (Pps)
  250
- Pps Location
  250
- Pps Replacement
  250
- Pps Test
  250
- Oxygen Sensor (Rzr S 1000)
  252
- Oxygen Sensor Information
  252
- Oxygen Sensor Replacement
  252
- Data Display Definitions
  254
- Efi Diagnostics
  254
- Trouble Code Display (Dtc)
  257
- Efi Troubleshooting
  264
- Digital Wrench® Diagnostic Software Overview
  265
- Polaris Digital Wrench
  265
- Special Tools (Digital Wrench)
  265
- Digital Wrench Software Version and Update
  266
- Digital Wrench® Updates
  266
- Digital Wrench® - Diagnostic Connector
  267
- Digital Wrench® Communication Errors
  267
- Guided Diagnostics
  267
- Digital Wrench® Serial Number Location
  268
- Digital Wrench® Feature Map
  269
- Ecu Replacement
  270
- Ecu Reprogramming (Reflash)
  270
- Etc Learn Procedure
  270
- Polaris Mobile Digital Wrench (Pmdw)
  273
Chapter 5 Pvt System

275
- General Information
  277
- Special Tools
  277
- Torque Specifications
  277
- Clutch Charts
  278
- Drive Clutch Operation
  279
- General Operation
  279
- Pvt Break-In (Drive Belt / Clutches)
  279
- Pvt System Overview
  279
- Driven Clutch Operation
  280
- Maintenance / Inspection
  280
- Pvt Covers and Ducting Components
  281
- Pvt System Service
  281
- Rzr 4 900 / S 1000 Pvt Covers and Ducting Components
  282
- Pvt Disassembly
  283
- Pvt Assembly
  284
- Belt Removal (Ebs)
  285
- Drive Belt
  285
- Belt Removal (Non-Ebs)
  286
- Belt Inspection
  287
- Belt Installation (Ebs)
  287
- Belt Installation (Non-Ebs)
  287
- Pvt Break-In (Drive Belt / Clutches)
  288
- Drive Clutch Assembly View
  289
- Drive Clutch Service
  289
- Drive Clutch Disassembly
  290
- Bearing Inspection
  291
- Button to Tower Clearance
  292
- Shift Weight Inspection
  292
- Roller, Pin and Thrust Washer Inspection
  293
- Spider Removal
  293
- Drive Clutch Inspection
  294
- Bushing Service
  295
- Moveable Sheave Bushing Inspection
  295
- Drive Clutch Assembly
  297
- Driven Clutch Disassembly
  300
- Driven Clutch Service (Ebs)
  300
- Driven Clutch Slider Inspection
  300
- Driven Clutch Bushing Service
  302
- Clutch Bushing Removal
  303
- Clutch Bushing Installation
  304
- Driven Clutch Assembly
  305
Chapter 6 Transmission

317
- General Information
  318
- Transmission Mounting View
  319
- Shift Cable Inspection
  320
- Shift Lever / Cable
  320
- Shift Lever Installation
  320
- Shift Lever Removal
  320
- Shift Cable Adjustment
  321
- Transmission Removal
  322
- Transmission Service
  322
- Transmission Installation
  326
- Transmission Disassembly
  330
- Differential Operation
  334
- Planetary Differential Disassembly (Turf Mode Models Only)
  337
- Planetary Differential Bushing Replacement (Turf Mode Models Only)
  338
- Planetary Differential Assembly (Turf Mode Models Only)
  340
- Gear / Shaft / Bearing Inspection
  342
- Transmission Assembly / Snorkel Gear Backlash Procedure
  343
- Transmission Assembly View (no Turf Mode)
  349
- Transmission Assembly View (Turf Mode Models)
  351
- Shifting Difficulty
  353
- Troubleshooting
  353
Chapter 7 Final Drive

355
- Bearing Carrier
  357
- Front Bearing Carrier Removal / Inspection
  357
- Front Bearing Carrier Installation
  358
- Front Bearing Replacement
  358
- Rear Bearing Carrier Removal / Inspection
  360
- Rear Carrier Bearing Replacement
  361
- Rear Bearing Carrier Installation
  362
- Drive Shaft
  364
- Front Half Shaft Removal
  364
- Front Half Shaft Installation
  365
- Rear Half Shaft Removal
  366
- Rear Half Shaft Installation
  367
- Drive Shaft / CV Joint Handling Tips
  368
- Outer CV Joint / Boot Replacement
  368
- Inner Plunging Joint / Boot Replacement
  371
- Prop Shaft Removal
  373
- Prop Shaft Installation
  374
- Rear Prop Shaft Removal (4 Seater)
  375
- Rear Prop Shaft Installation (4 Seater)
  376
- All Wheel Drive Operation
  377
- Front Gearcase / Centralized Hilliard
  377
- Front Gearcase Assembly View
  377
- Awd Diagnosis
  378
- Front Gearcase Disassembly / Inspection
  379
- Front Gearcase Removal
  379
- Front Gearcase Assembly
  383
- Front Gearcase Installation
  385
- Front Hub Assembly View
  387
- Wheel Hubs
  387
- Rear Hub Assembly View
  388
Chapter 8 Steering / Suspension

389
- General Information
  390
- Special Tools
  390
- Torque Specifications
  390
- Steering - General
  391
- Steering Rack Replacement
  391
- Steering System
  391
- Tie Rod Replacement
  391
- Steering Assembly (Non-Eps)
  393
- Steering Assembly View
  393
- Steering Shaft Bearing Replacement
  394
- Steering Shaft Removal (Non-Eps)
  394
- Steering Wheel Removal (Non-Eps)
  394
- Steering Assembly (Eps)
  396
- Steering Assembly View (Eps)
  396
- Upper Steering Shaft Removal
  397
- Power Steering Unit Removal
  398
- Steering Wheel Removal (Eps)
  398
- Lower Steering Shaft Installation
  400
- Lower Steering Shaft Removal
  400
- Power Steering Unit Installation
  401
- Upper Steering Shaft Installation
  402
- Front Suspension
  403
- Front Suspension Assembly View
  403
- Front Control Arm Replacement
  404
- Ball Joint Installation
  406
- Ball Joint Removal
  406
- Front Stabilizer Bar Replacement (50
  407
- Rear Control Arm Removal
  408
- Rear Suspension
  408
- Rear Control Arm Installation
  409
- Rear Stabilizer Bar Replacement
  409
- Front Shock Assembly View
  411
- Rear Shock Assembly View
  411
- Shocks / Springs
  411
- Shock / Spring Replacement
  412
- Shock Removal / Installation
  412
- Shock Service
  413
- Shock Specifications (Fox)
  413
- Fox Shock Disassembly
  415
- Fox Shock Assembly
  424
Chapter 9 Brake System

433
- General Information
  435
- General Specifications
  435
- Special Tools
  435
- Torque Specifications
  435
- Brake System Service Notes
  436
- Hydraulic Brake System Operation
  436
- Rzr 900 / 1000
  437
- Master Cylinder
  438
- Master Cylinder Installation
  438
- Master Cylinder Removal
  438
- Brake Bleeding / Fluid Change
  440
- Brake Pedal
  440
- Brake Pedal Installation
  440
- Brake Pedal Lever Removal
  440
- Parking Brake (Int
  442
- Parking Brake Assembly View
  442
- Parking Brake Cable Adjustment
  443
- Parking Brake Inspection
  443
- Parking Brake Caliper
  445
- Parking Brake Disc
  448
- Front Brakes
  449
- Front Caliper / Pad Removal
  449
- Front Caliper Assembly View
  450
- Front Caliper Disassembly
  451
- Front Caliper Assembly
  452
- Front Caliper Inspection
  452
- Front Brake Disc Inspection
  453
- Front Pad Inspection
  453
- Front Brake Disc Runout
  454
- Front Disc Replacement
  454
- Front Caliper / Pad Installation
  455
- Brake Burnishing Procedure
  456
- Rear Brakes
  457
- Rear Caliper / Brake Pad Removal
  457
- Rear Caliper Assembly View
  458
- Rear Caliper Disassembly
  459
- Rear Caliper Inspection
  459
- Rear Brake Pad Inspection
  460
- Rear Caliper Assembly
  460
- Rear Disc Inspection
  461
- Rear Disc Replacement
  461
Chapter 10 Body / Frame

465
- General Information
  466
- Special Tools
  466
- Torque Specifications
  466
- Decal Replacement
  467
- Body Assembly Views
  468
- Cab Frame Assembly
  468
- Cab Frame Assembly - 4 900
  469
- Doors
  470
- Doors - 4 900
  471
- Dash / Instruments
  472
- Hood / Front Body
  473
- Chassis / Main Frame
  474
- Chassis / Main Frame - 4 900
  475
- Seats
  476
- Seats - Rear
  477
- Floor / Rocker Panels
  478
- Floor / Rocker Panels - 4 900
  479
- Rear Cargo Box / Fenders
  480
- Rear Bumper
  481
- Body Component Removal
  482
- Front Bumper Removal
  482
- Rear Bumper Removal
  482
- Seat Removal
  482
- Engine Service Panel
  483
- Hood Removal
  483
- Lower Dash Removal
  483
- Upper Dash Removal
  483
- Cargo Box Removal
  484
- Front Fender / Body Removal
  484
- Rear Fender / Fender Flair Removal
  484
- Rocker Panel / Console / Floor
  485
- Rocker Panels / Rear Console / Floor - 4
  485
- Door Adjustment
  489
- Door Panel / Latch Replacement
  489
- Doors
  489
Chapter 11 Electrical

491
- General Information
  493
- Service Notes
  493
- Special Tools
  493
- Torque Specifications
  493
- Under Dash Components
  493
- Instrument Cluster
  494
- Overview
  494
- Information Display Area
  496
- Diagnostic Mode
  499
- Brake Light Switch
  501
- Headlamp Switch
  501
- Switches
  501
- Awd / 2Wd Switch (no Turf Mode)
  502
- Ignition (Key) Switch
  502
- Awd/2Wd/Turf Switch (Models with Turf)
  503
- Transmission (Gear Position) Switch
  503
- Seat Belt Switch
  504
- Charging System
  505
- Stator
  505
- Voltage Regulator
  505
- Charging System "Break Even" Test
  506
- Charging System Stator (Alternator) Tests
  506
- Charging System Testing Flow Chart
  508
- Battery
  509
- Battery Installation
  509
- Battery Removal
  509
- Current Draw - Key off
  510
- Load Test
  510
- Ocv - Open Circuit Voltage Test
  510
- Battery Conductance Analyzer
  511
- Headlights
  512
- Lighting System
  512
- Dash Led Light
  513
- Taillights
  513
- Coolant Temperature Sensor
  514
- Cooling System
  514
- Radiator Fan
  515
- Starter Installation
  516
- Starter Removal
  516
- Starter Troubleshooting
  516
- Starting System
  516
- Voltage Drop Test
  516
- Starter Solenoid
  517
- Electronic Power Steering
  518
- Eps Operation
  518
- Eps Torque Offset Procedure
  518
- Eps System Diagnosis
  519
- Fuse Box
  520
- Fuses / Relays
  520
- Relay Circuits
  521
- Fuse / Circuit Breaker Circuits
  522
- 12V Receptacle
  523
- Awd Coil
  523
- Misc. Electrical
  523
- Speed Sensor
  523
- Terminal Block
  523
- Coil Testing
  524
- Ignition Coil
  524
- Ignition Coil / Plug Wire Replacement
  524
- Operation Overview
  524
- Chassis Ground Point
  525
- Diagnostic Plug
  525
- Can System
  526
- Can System Overview
  526
- Can System Testing
  526
- Awd Break-Out Diagram
  527
- Break-Out Diagrams
  527
- Cooling System Break-Out Diagram
  528
- Eps Break-Out Diagram
  529
- Lighting Break-Out Diagram
  530
- Starting System Break-Out Diagram
  531
- Differential Circuit Break-Out Diagram
  532
- Vehicle Speed Sensor Break-Out Diagram
  533
- Unswitched Chassis Power Break-Out Diagram
  534
- Key on Battery Power Break-Out Diagram
  535

Advertisement

Polaris 2015 RZR 4 900 EPS Owner's Manual

Polaris 2015 RZR 4 900 EPS Owner's Manual (154 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 4.28 MB

Table of Contents

Table of Contents
5
Introduction
6
- Vehicle Identification Numbers
  8
Safety
9
- Safe Riding Gear
  10
- Operating Without Instruction
  16
- Safety Warnings
  16
  - Using Alcohol or Drugs
    16
  - Protective Apparel
    17
- Seat Belts
  17
- Operating on Pavement
  19
- Operating on Public Roads
  19
- Operating at Excessive Speeds
  19
- Descending Hills Improperly
  20
- Jumps and Stunts
  20
- Turning Improperly
  20
- Improper Hill Climbing
  20
- Crossing Hillsides
  21
- Stalling While Climbing a Hill
  21
- Operating in Unfamiliar Terrain
  21
- Improper Tire Maintenance
  22
- Skidding or Sliding
  22
- Operating a Damaged Vehicle
  23
- Improper Cargo Loading
  24
- Exposure to Exhaust
  25
- Hot Exhaust Systems
  25
- Equipment Modifications
  26
- Component Locations
  27
Features and Controls
27
- Auxiliary Outlets
  28
- Ignition Switch
  28
- Headlight Switch
  29
- Seat Removal
  30
- Steering Wheel
  30
  - Cargo Box Access Panel
    33
  - Fuel Cap
    33
- Service Access Panels
  33
  - Seat Belt Inspection
    35
  - Gear Selector
    36
  - Brake Pedal
    37
- Throttle Pedal
  37
  - Engaging Awd
    38
  - Disengaging Awd
    39
  - Instrument Cluster
    40
- Mode Button
  40
- Indicator Lamps
  41
- Rider Information Center
  42
- Clock Mode
  45
- Engine Error Codes
  48
- Instrument Cluster
  48
Operation
49
- Brake System Break-In
  50
- Vehicle Break-In Period
  50
- Safe Operation Practices
  52
- Starting the Engine
  53
- Stopping the Engine
  53
- Parking the Vehicle
  54
- Trail Etiquette
  54
- Driving with Passengers
  57
- Driving on Slippery Surfaces
  58
- Driving Uphill
  59
- Driving Downhill
  61
- Driving through Water
  62
- Driving over Obstacles
  63
- Driving in Reverse
  64
- Parking on an Incline
  65
- Hauling Cargo
  66
- Belt Life
  67
Winch Guide
69
- Winch Safety Precautions
  70
- Winch Operation
  72
- Winch Cable Care
  77
- Winch Maintenance and Service Safety
  79
- Crankcase Emission Control System
  80
Emission Control Systems
80
Maintenance
81
- Severe Use Definition
  81
  - Maintenance Chart Key
    82
  - Periodic Maintenance Chart
    82
  - Lubrication Recommendations
    86
  - Engine Oil
    88
  - Oil Recommendations
    88
  - Oil Check
    89
  - Oil and Filter Change
    90
  - Fluid Change
    93
  - Gearcase Specification Chart
    96
- Spark Plugs
  96
  - Spark Plug Condition
    97
  - Fuse/Relay Center
    98
  - Adding or Changing Coolant
    99
  - Cooling System
    99
  - Radiator and Cooling Fan
    100
  - Cooling System
    101
  - Radiator Coolant Level/Changing Coolant
    101
  - Pvt Drying
    105
  - Air Filter
    106
- Spark Arrester
  107
  - Brake Inspection
    109
  - Brake Fluid
    110
  - Suspension Settings (Rzr)
    111
- Tire Tread Depth
  115
- Wheel Installation
  116
- Wheel Removal
  116
- Headlight Beam Adjustment
  118
- Vehicle Immersion
  119
- Steering Wheel Inspection
  120
  - Battery Removal
    121
  - Battery Installation
    122
  - Battery Storage
    122
  - Battery Charging
    123
  - Cleaning and Storage
    125
- Washing the Vehicle
  125
  - Polishing the Vehicle
    126
  - Storage Tips
    127
  - Removal from Storage
    129
- Transporting the Vehicle
  129
Specifications
130
POLARIS Products
136
Troubleshooting
137
Warranty
141
Maintenance Log
148
Index
150
Gearcase Oil
151

Advertisement

Related Products

Polaris Categories

Offroad Vehicle Swimming Pool Vacuum Utility Vehicle Automobile Accessories Snowmobiles

More Polaris Manuals