Polaris RZR 900 2015 Service Manual page 447

New Pad Installation
1. Install new pads and assemble the caliper with one
shim.
2. Measure gap for the brake disc and compare to gap
specification. Disassemble and add shim(s) between
thrust washer and the inside brake pad as needed to
close the gap to .207-.217" (5.25-5.51 mm).
3. Once you have determined the correct amount of
shims to use, reassemble the caliper and apply an
Anti-Seize Lubricant to the thrust washer and shims.
4. Torque the caliper assembly bolts to specification.
TORQUE
Parking Brake Caliper - Assembly Bolts:
37 ft-lb (50 Nm)
5. Ensure the parking brake assembly functions
properly by actuating the lever. Install the mounting
sleeves (D) before installation.
Brake Caliper Installation
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
1. Install the parking brake caliper over the brake disc.
Align the caliper mounting sleeves with the holes in
the mount bracket.
2. Install and tighten the two caliper mount / shift cable
bracket fasteners to specification.
Parking Brake Caliper - Mount Bracket Bolts:
3. Install the cable, pin and clip pin. Test the park brake
for proper function.
2015-2016 RZR 900
BRAKE SYSTEM
TORQUE
37 ft-lb (50 Nm)
2016 RZR S 1000 Service
9
9.15